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Tetra Pak, A1-Tetra Classic Aseptic, 2006, 16400 pph, 65-100 ml, Aseptic Form-Fill-Seal

Tetra Pak, A1-Tetra Classic Aseptic, 2006, 16400 pph, 65-100 ml, Aseptic Form-Fill-Seal

Description

  1. Overview
    1. Filling machine
    2. Brand: Tetra Pak®
    3. Model: A1-Tetra Classic Aseptic (TCA)
    4. Year: 2006
    5. Speed: 16,400 boxes/hour
    6. Products: dairy, juice
    7. Containers: brik
    8. Formats: 0.06 L, 0.10 L
    9. Number of valves: 1
    10. Fill type: aseptic
    11. Electronic pre-expulsion valve: auto-level
    12. Rotation: clockwise
    13. Safety features: yes
    14. Manuals: yes
    15. Machine hours: 42,053 hours
    16. This pre-owned aseptic form-fill-seal carton filler is a Tetra Pak A1 – Tetra Classic Aseptic (TCA), engineered for high-speed small-format beverage production.
    17. Designed to form, fill, and seal tetrahedral cartons directly from roll-fed packaging material, it delivers reliable performance for UHT products and shelf-stable beverages.
    18. As a second hand industrial packaging asset currently in production, it is an excellent choice for upgrading a used bottling line with proven aseptic capability.
  2. Technical Specifications and Performance Data
    1. Brand / model: Tetra Pak A1 – Tetra Classic Aseptic (TCA)
    2. Technology: aseptic form-fill-seal carton filler (laminate roll-fed); non-isobaric application
    3. Year of manufacture: 2006
    4. Operating speed: 16,400 packs per hour (PPH)
    5. Package style: Tetra Classic Aseptic (tetrahedral cartons)
    6. Fill volume range: 65–100 mL
    7. Installed accessory: 65 mL conversion kit
    8. Recorded run hours: 42,053 (line A)
    9. Current status: in production; excellent running condition
    10. Typical products: UHT milk, flavored dairy, juices, nectar-based drinks, and other aseptic-ready liquid foods suited to carton packaging
  3. Advanced Automation and Control Systems
    1. Precision Web Handling and Registration
      1. Roll-fed laminate forming with print-mark registration for accurate cutting and sealing
      2. Consistent pack geometry for stable downstream handling and case packing
    2. PLC-Based Operation and HMI
      1. Centralized PLC control with operator HMI for recipes, alarms, and line diagnostics
      2. Automated routines supporting production start-up, format change, and cleaning sequences
    3. Aseptic Process Features
      1. Packaging material sterilization and controlled aseptic filling environment per A1 TCA design
      2. Integration readiness for CIP/SIP at the product interface; sterile air management and filtration consistent with aseptic practice
  4. Production Line Integration Capabilities
    1. Upstream Connectivity
      1. Compatible with UHT/ESL processing systems, balance tanks, product deaeration, and inline quality monitoring
      2. Product feed interfaces designed for hygienic connections and controlled flow
    2. Downstream and End-of-Line
      1. Interfaces for carton conveyors, checkweighers, date coding/inkjet printing, case packing, and palletizing
      2. Suitable for integration within a used bottling line or mixed-format beverage production layout
    3. Controls and Data
      1. Standard I/O for line interlocks and efficiency tracking; supports line start/stop coordination
      2. Data points available for OEE and quality reporting via the machine HMI/PLC (per OEM configuration)
  5. Machine Condition and Maintenance History
    1. Currently running in production with 42,053 recorded operating hours
    2. Described as in excellent condition with stable output at rated speed
    3. Clean, maintained second hand filler suitable for rapid redeployment in industrial packaging environments
  6. Operational Performance and Versatility
    1. High-speed small-volume capability: 16,400 PPH across 65–100 mL formats
    2. 65 mL conversion kit included to optimize changeovers for on-the-go pack sizes
    3. Designed for continuous, hygienic operation with minimal waste and reliable sealing integrity
    4. Ideal for value-added SKUs in dairy, juice, and functional beverage production
  7. Installation Requirements and Site Preparation
    1. Environment: aseptic filling area with controlled temperature, humidity, and air quality per OEM recommendations
    2. Utilities: three-phase power, oil-free compressed air, sterile air, vacuum (as required), process steam for SIP/sterilization, chilled water/cooling, and CIP connections
    3. Process: hygienic product inlet from UHT system/balance tank with sanitary piping and valves
    4. Packaging supply: roll-fed laminate storage/handling and print-mark alignment provisions
    5. Layout: sufficient footprint, maintenance clearance, service access, and ergonomic operator stations
    6. Compliance: install per Tetra Pak guidelines and applicable local regulations
  8. Safety Standards and Compliance Certification
    1. Machine guarding with interlocked doors and emergency stop circuitry
    2. Lockout/tagout provisions and safety labeling consistent with industrial machinery practice
    3. Food-contact and hygienic design principles appropriate for aseptic operations
    4. Final compliance to applicable standards and directives depends on destination country and buyer’s integration; verification during FAT/SAT is recommended