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Smartec, Ozone Washing Machine, 2023, 2200mm Width, G2 Dinamic System

Smartec, Ozone Washing Machine, 2023, 2200mm Width, G2 Dinamic System

Description

  1. Overview
    1. Ozone washing machine
    2. Width: 2200 mm
    3. Year: 2023
    4. Designed for washing drill or denim fabrics
    5. Can operate with or without ozone application
  2. Machine Configuration
    1. Entry and exit cylinders width: entry rollers are 2200 mm wide, exit rollers are 2000 mm wide
    2. 1 desizing trough with humectant application
    3. Ozone generation chamber
    4. Sealed G2 chamber for ozone application
    5. 2 padders (1 of 2200 mm and another of 2000 mm)
    6. 2 washing boxes, 2200 mm wide
    7. Entry scray (2200 mm wide) and exit scray (2000 mm wide)
    8. Control system: Siemens S71200 and S71500
  3. Box Descriptions
    1. G2 dynamic: sealed ozone application system with controls and sensors for ozone volume, foulard Ø 325 to 250 mm
    2. Washing box: 1700 L volume, foulard Ø 306 to 297.6 mm, 25 steel guide cylinders for transport, submerged cylinders supported by bearings with seals, 1 opening cylinder, average flow rate 30 L/min
    3. Padder 1: 500 L volume, foulard Ø 320 to 330 mm, 2 transport cylinders
    4. Padder 2: 500 L volume, foulard Ø 290 mm, 2 transport cylinders
  4. Ozone Generation Room
    1. Equipped with control panels for the washer and ozone room
    2. Must be positioned separately from the washer for efficient ozone generation
    3. Contains 2 ozone generators
    4. 2 chillers for cooling
    5. Air filtration system
    6. Exhaust ducts
    7. Ozone level sensors and control system
    8. Aeration zone: 19 steel cylinders, Ø 200 mm
  5. Dryer
    1. 20 teflon-coated drums with rotary joint and drainage system
    2. 2 cooling drums
    3. Chain and gear transmission system powered by a gear motor
    4. Extraction system: 2 extractors located in the drying section
    5. 1 drying tower with two exhaust hoods
  6. Additional Components
    1. The washer has 2 scrays: one at the entry (2200 mm wide) and one at the exit (2000 mm wide)
    2. 2 padders allow the addition of humectants or caustic soda dosing
    3. The entry padder is 2200 mm wide, and the exit padder is 2000 mm wide
    4. G2 dynamic: sealed ozone application system with controls and sensors for ozone volume, foulard Ø 325 to 250 mm
    5. The ozone generation room is connected to the G2 chamber via a stainless steel pipeline
    6. 2 Smartec brand washing boxes
    7. 2 J-boxes (one at the entry, 2200 mm wide, and one at the exit, 2000 mm wide)
  7. Specifications
    1. Year: 2023
    2. Roller width: 2200 mm (entry) - 2000 mm (exit)
    3. Squeeze rollers: rubber-coated
    4. Frequency: 60 Hz
    5. Voltage: 440 VAC
    6. Control voltage: 24 V DC
    7. Operating capacity: 1,584,000
    8. Energy consumption: 48 kWh
    9. Steam consumption: 4500 lb/h
    10. Water consumption: 12 m³/h
    11. Machine speed: 40-50 m/min
  8. Cylinders
    1. Foulard 1 impregnation: squeeze roll (theoretical hardness 75+/-3, nominal diameter 320 mm, current diameter left 320 mm, center 320 mm, right 320 mm, current hardness left 75, center 75, right 75)
    2. Foulard 1 impregnation: rubber drive roll (theoretical hardness 85+/-3, nominal diameter 330 mm, current diameter left 330 mm, center 330 mm, right 330 mm, current hardness left 85, center 85, right 85)
    3. Foulard 2 wash 1: squeeze roll (theoretical hardness 80+/-3, nominal diameter 306 mm, current diameter left 305.2 mm, center 305.8 mm, right 305.2 mm, current hardness left 82, center 82, right 82)
    4. Foulard 2 wash 1: metal drive roll (stainless, nominal diameter 297.6 mm, current diameter left 297.6 mm, center 297.6 mm, right 297.6 mm, current hardness metal)
    5. Foulard 3 ozone: rubber squeeze roll (theoretical hardness 80+/-3, nominal diameter 325 mm, current diameter left 293 mm, center 293.5 mm, right 293 mm, current hardness left 82, center 82, right 82)
    6. Foulard 3 ozone: rubber drive roll (theoretical hardness 80+/-3, nominal diameter 250 mm, current diameter left 296 mm, center 296 mm, right 296 mm, current hardness left 82, center 82, right 82)
    7. Foulard 4 wash 2: squeeze roll (theoretical hardness 80+/-3, nominal diameter 306 mm, current diameter left 306.3 mm, center 306.8 mm, right 306.3 mm, current hardness left 80, center 80, right 80)
    8. Foulard 4 wash 2: metal drive roll (stainless, nominal diameter 297.6 mm, current diameter left 297.6 mm, center 297.6 mm, right 297.6 mm, current hardness metal)
    9. Foulard 5 outlet: Toberto drive roll (theoretical hardness 100, nominal diameter 290 mm, current diameter left 289.7 mm, center 289.4 mm, right 289.8 mm, current hardness left 100, center 100, right 100)
    10. Foulard 5 outlet: Roberto squeeze roll (theoretical hardness 90+/-3, nominal diameter 290 mm, current diameter left 292.3 mm, center 292.2 mm, right 292.2 mm, current hardness left 90, center 90, right 90)