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Andritz, Exel 2000, 2023, 2000mm Working Width, 1500 kg/h Capacity, Nonwoven Recycling Line

Andritz, Exel 2000, 2023, 2000mm Working Width, 1500 kg/h Capacity, Nonwoven Recycling Line

Description

  1. Overview
    1. Complete Andritz / Laroche recycling line
    2. Year 2023, new never used, original packed
    3. Working width 2000 mm
    4. Material input: old cloth with hard parts as buttons and zippers
    5. Max input: 1500 kg/h for nonwoven applications and up to 700 kg/h for re-spinning applications (according to the input raw materials and yarn to be made)
    6. Brand new, never used
  2. Scope Of Supply
    1. One tearing unit
  3. Cutting And Storage Unit
    1. One long feeding conveyor in working width 500 mm
    2. One guillotine cutter type CT60N with long feeding conveyor to permit later on to put a robot instead of the long feeding conveyor mentioned above and also with dedicated feeding conveyor to be able to put later on a Alutron metal detector on this conveyor
    3. One transfer conveyor type CO25
    4. One guillotine cutter type N60 with classical feeding conveyor
    5. One conveyor with heavy particles trap
    6. One delivery fan VT560TRD
    7. One condenser type FC 1400 with dedusting fan VT450
    8. One oiling system in rotary trunk with 1000 liters tank
    9. One electrical equipment for pos 16.2.1
  4. Blending Box
    1. One input fan VT560TRD
    2. One blending box type SM 3900/20 with dedusting fan VT450
    3. Up to about 230 m3 of raw material and for storage and blending of raw material capacity up to 10 t
  5. Picker Unit
    1. One input fan VT560TR
    2. One condenser type FC1400 with dedusting fan VT450
    3. One bale braker type OBT 2000 with delivery chutte feed
    4. One condenser type FC 1400 with dedusting fan VT450
    5. One delivery chutte feed with 2 delivery rollers
    6. One “Exel 2000”/2 waste picker unit with 2 opening and sorting units and one condensing section with one collecting and lateral conveyors for unopened bits
    7. One cleaning unit for unopened bits with 2 fans type VT 360 and one cyclone
    8. One delivery fan VT560TRD
  6. Tearing Unit
    1. One input fan VT560TR
    2. One condenser type FC1400 with dedusting fan VT450
    3. One bale braker type OBT 2000 with delivery chutte feed
    4. One condenser type FC 1400 with dedusting fan VT450
    5. One delivery chutte feed with 2 delivery rollers
    6. One “Exel 2000”/5 waste picker unit with 5 opening and sorting units and 4 condensing section with one collecting and lateral conveyors for unopened bits
    7. One cleaning unit for unopened bits with 2 fans type VT 360 and one cyclone
    8. One integrated sharpener for the pins on opening cylinders
    9. One delivery fan VT560TRD
  7. Electrical Control Panel
    1. One electrical control panel for the above equipment mentioned in pos 16.2.2, 16.2.3 and 16.2.4 with inverters for Exel 2m picker unit and Exel 2m tearing unit
    2. With 7 x 75 kW AC inverters plus all AC inverters for all fans type (VT560, VT450, VT360)
    3. PLC and touch screen from Siemens
  8. Vertical Baling Press
    1. One condenser type FC 1400 with dedusting fan VT450
    2. One baling press new generation type DB 100/6 with manual packing and tying with automatic ejection of the bales, including box dimension: 720 x 1140 x 1100 mm
    3. Ram cylinder
    4. Pressing force: 100 tons
    5. Hydraulic power unit
    6. Oil tank and pump
    7. The press has 6 bales/hour capacity (bale up to about 250-280 kg/bale)
    8. The bale will be tied by 8 polyester straps or steel wires manually
    9. 4-meter automatic conveyor
    10. Air-oil cooler is included
    11. Platform included
    12. Weighing unit
    13. One printer
    14. Safety barriers
    15. Electrical cabinet
  9. Filtration
    1. One automatic filtration including capacity: up to 90 000 m3/h
    2. Pre-filter with suction nozzle
    3. Finishing drum filter with suction nozzles
    4. Cyclone for heavy dust
    5. Cyclone system for fine dust
    6. Blower for heavy dust
    7. Blower for fine dust
    8. Internal pipings
    9. Electrical equipment
  10. Additional Equipment
    1. One set of emergency spare parts
    2. All layout and assembling drawings for one set of pipes for 550 m long pipes for this line according to customer’s building but without the pipes
    3. One spark detector from tearing machine to bale press with extinguisher
    4. One Alutron metal detector for the guillotine cutter type CT60N
    5. One pneumatic bypass at the output of the third opening cylinder of the Exel tearing unit (in order to by-pass the 2 last opening cylinders, with extra delivery trunk, higher supports for the Exel tearing line and extra electrical equipment)
    6. Two spare Exel opening cylinders in 2m width with bearing and set of pins lags already mounted (in order to get maximum capacity for nonwoven applications)
    7. One oiling system in pipes with 500 liters tank and six by-pass type DFL for piping diameter 300 mm for spinning application, with the simple blending box (refer pos 16.2.2) after the Exel 2000/2 picker (refer pos 16.2.3)
  11. Availability
    1. Immediately