Description Overview Plastic extrusion line for monofilament production Material: PP, PE, PA, PET virgin and recycled Final product type: monofilament Diameter customized within 0.15 to 2 mm Total power of extrusion line about 140 kW Actual production power of extrusion line 80 kW Voltage: 380 V / 410 V / 440 V / 480 V Average output about 100 to 125 kg/h Machine weight about 9 t Working size about 36000 × 2800 × 2200 mm Workers: 1 worker per shift Certificate: CE Loader Loading method: spiral lift Motor: 1.1 kW Mounted on casters (it can be rolled around) Inlet: 830 × 730 Tube length: 2600 mm (customized according to equipment height) Size: about 1800 × 900 × 2400 mm Pre-Crystallization Tank Mixing method: spiral lift Drying method: hot air drying Motor: 3 kW Fan: 0.35 kW Heating power: 15 kW Inlet: 600 × 700 mm Size: about Φ 1000 × 2500 × 1400 mm Quantity: 3 units Heating Hopper Material: galvanized sheet, powder coated Hopper diameter: 700 mm Overall size: 1150 × 1200 mm Heating power: 12 kW Draught fan: 350 W Heat dissipation: conical heat dissipation Outlet hole: about 140 mm Temperature: cabinet control, adjustable Auxiliary Material Addition Part Function: automatically add color master batches or other additives, ensuring uniformity and stability Motor: 40 W Screw size: 20 mm Hopper size: side length 260 mm × height 220 mm Screw Diameter: Φ 90 mm Material: 38 CrMoAl deep nitrided treatment Surface roughness: Ra0.8-1.6 Screw speed: 30-70 Heater Heating method: ceramic and energy saving Heating power: 25 kW Reducer 225 hardened reducer High speed shaft bearing: 32310 / 30310 Gear wheel: 20 CrMTi, carburizing, low noise Power Distribution Cabinet Motor power: 37 kW Speed adjusting: frequency by inverter 7 zone with overload protection Temperature control mode: automatic Low-voltage electrical apparatus brand: Delixi Temperature controller brand: Omron Inverter brand: Jiaxin Motor brand: Daxing Melt Pump Model: 100 cc Motor power: 3 kW Capacity: 120-210 kg/h Pump material: super alloy steel Quenching hardness: HRC60-62 Design pressure: 35 MPa Temperature resistant: 400 °C Speed: 10-50 R (adjustable) Junction box: dedicated closed junction box Filter Mesh type: column type Column mesh quantity: 7 units Column size: Φ 35 mm × 300 mm Heater: ceramic ring Filter size: Φ 200 mm × 420 mm Filter cylinder thickness: 39 mm Consumable mesh: 35 units Column filter with mesh size about 25 times of common type, greatly lower down mesh changing frequency Mold Mold material: 45# steel, forging treatment Spinneret material: SUS630 / 431 martensitic stainless steel Spinneret width: 160 mm Spinneret quantity: 4 units Heating method: ceramic and energy saving Cooling Water Tank for Shaping Size: about 900 mm × 700 mm × 700 mm Material: 304 stainless steel Temperature control: circulating water Stabilizer: single block Water surface height: adjustment Filament separating device: with With light to see filament status clearly The First Traction Device Mode of traction: 7-rollers Traction roller material: 6 units rubber roller and 1 unit 304 stainless steel coating roller Traction roller size: 270 mm × 600 mm Pressure roller: 1-roller Pressure roller material: rubber plating Pressure roller controller: air cylinder Pressure roller size: 120 mm × 560 mm Motor: 3 kW with reducer Inverter: 3 kW Operation box: with meter counter, linear velocity is visualized Box body: cast iron structure Transmission mode: inclined gear with a thickness of 5 mm Heating and Stretch Device (Hot Water Tank) Heating length: 4000 mm Material: 304 stainless steel Insulation method: double layer insulation Insulation material: rock wool Temperature control: automatic constant temperature Heating power: 20 kW, 2 zone Temperature: 80-100 ° Heating method: hot water, with water inlet and outlet, controllable water level Cover: cylinder control Guide roller: 304 stainless steel material, 2 units With a drainage brush to reduce hot water loss and keep the workshop floor clean The Second Traction Mode of traction: 7-rollers Traction roller material: 304 stainless steel coating Traction roller size: 270 mm × 500 mm Pressure roller: 1-roller Pressure roller material: rubber plating Pressure roller controller: air cylinder Pressure roller size: 120 mm × 560 mm Motor: 7.5 kW with reducer Inverter: 7.5 kW Operation box: with meter counter, linear velocity is visualized Box body: cast iron structure Transmission mode: inclined gear with a thickness of 5 mm Auxiliary Winder Model: iron winder Number of winders: 1 unit Controller: torque motor, 5 N·m Torque table: 15 A Control system: traverse unit Winder size: 400 mm × 400 mm (bases on the material and output) Extrusion Winder Mode: bobbin winder Number of winders: 120 units Controller: torque motor, 2.5 N·m / unit Torque meter: 5 A Winding size: 250 mm Bobbin diameter: no more than 250 mm Air Compressor Type: oil-free air compressor Size: 555 × 255 × 510 mm Weight: 20 kg Nominal volumetric capacity: choose according to extruder Additional Specifications Extruder is driven by 37 kW motor Extruder motor is AC motor with variable speed drive inverter and gear box Each winding position is driven by a 250 watt motor
