Company founded 1975 US-based machinery business experienced in worldwide sales.

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Piovan, PA/PP Staple Fiber Production Line, 1988, 11-135 dtex, 400 kg/h

Description

  1. Overview
    1. Pa/pp staple fiber production line started up in 2017
    2. Used
    3. Year rebuild: 2016
    4. Guarantee: without guarantee
    5. Current condition: not running. Can be shown in dry cycle
    6. Availability: 1 - 2 months
    7. Voltage: 800 kw
  2. Specifications
    1. Dtex range: 11 – 135 dtex
    2. Tenacity: 3 – 4.5 elongation: 70 - 150 %
    3. Maximum extruder throughput: 2 x 200 kg/h
    4. 105 mm (extruder 105fd 24d)
    5. 2 x 6 x 2 x 332 or 1069 or 1580
    6. 1 polymer suction unit
    7. 1 polymer dryer (2 silos of 2500 liters) plus 1 masterbatch dryer
  3. System Components
    1. Semi-automatic granules feeding/transporting system
    2. Dosing unit granules/additives
    3. 2 extruders
    4. Static mixer in spinning heads
    5. Diphyl heated spinning head
    6. 1 spinning pumps per position feeding two spinnerets
    7. Circulating cooling water system
    8. 3 stretching unit each equipped with 7 godets
    9. 2 kiss rolls for applying spin finish
    10. 1 cutting unit with torque stand to generate staple fibers with various cutting wheels
    11. 1 drying oven for heat setting with cooling section
    12. 1 steam chest prior to the stuffer box (crimper)
    13. 1 stuffer box with two entries for various cable dimension (ktex)
    14. 1 fan for pneumatic conveying of staple fibers
    15. 1 bale press for compacting and finishing fibers
    16. 3 electrical cabinets (extrusion, stretching unit, thermal heating); scada system for supervision of entire lines
  4. Detailed Component Description
    1. Granulate intake: bigbag/octabin emptying moreto oktobag 20 (2016)
    2. Pneumatic granulate conveyor piovan vacuum unit c 50 (2016)
    3. Dryer silo with cyclone separators (2500 l) piovan hopper ptun 2500 material receiver f 48/2 (2016)
    4. Adsorption dryer with desorption circuit 99 kw piovan dryer gmp150 (2016)
    5. Mb dryer with separator tank piovan vacuum unit f 42 dryer dpm610 (2016)
    6. Mb storage tank 150 l piovan (2016)
    7. Dosing screws for colour components piovan doser lybra-g lg1159 (2016)
    8. Screw extruder leonard snc extruders em105/fo (1994)
    9. Heater for heat transfer oil (diphyl) with heating resistor 54 kw amarc reboiler heater (2016)
    10. Heated diphyl spinning beam with 6 spinning pumps and 12 die packages mae (2016)
    11. Barmag spinning pumps mae spinneret packages
    12. Air cooling for threads ziehl-abegg cross-flow blower 90° (2016)
    13. Water cooling for threads own construction water bath with deflection vane (2016)
    14. 1st drafting system for rope pull 30 kw; 6000 kg gimtef sw 240/7 kosik 1988)
    15. Draw frame; 34kw; 800 kg gimtef hot air blower (2016)
    16. 2nd stretching unit; 45 kw; 6000 kg gimtef sw 240/7 kosik (1988)
    17. Shrink channel; 34kw; 800 kg gimtef hot air blower (2016)
    18. 3rd drafting system; 45 kw; 6000 kg gimtef sw 240/7 kosik (1988)
    19. Tension rollers for tau gimtef tensioner (2016)
    20. Avivage application on stau by means of roller and circulation pump gimtef pre crimp (2016)
    21. Water vapour application to the rope gimtef steam chest fleissner, no.: f646 a-5 (1994)
    22. Double crimper for fibre texturing gimtef fleissner, no. 66-f646, (1988)
    23. Discharge chute for rope and deflection via deflection eyelets to the fusing oven own construction (2016)
    24. Double roller infeed to the dryer belt own construction rress and star rollers (2018)
    25. Thermal fixing of the rope in the continuous oven with hot air circulation sbaragli tp 150/33/s (2016)
    26. Outlet fixing oven with cold air supply sbaragli tp 150/33/s (2016)
    27. Outlet chute for rope and deflection via deflection eyelets to the brake stand own construction
    28. Rope tightening by brake stand with knot stop and avivage feed gimtef fleissner (1988)
    29. Fibre cutting by rotary cutting machine gimtef make: fleissner, no. 17-f-646 (1988)
    30. Fibre cutting by rotary cutting machine gimtef make: fleissner, no. 17-f-646 (1988)
    31. Metal separator sesotec sesotec 7702782 (2016)
    32. Pneumatic fibre transport by means of fan through pipe system trützschler (1967)
    33. Non-stop baler autefa type: 282 36 (1988)
    34. Platform scale for fibre bales pfisterwaagen dwt400 (2013)
    35. Control cabinet systems for stretching system, fusing furnace, cutting machine and baling press own construction (2016)
    36. Switchgear for extrusion, material conveying and drying in-house construction (2016)
    37. Die preheating oven for 32 dies, reinhardt ventus 1400 (2019)
  5. Additional Accessories
    1. Die preheating furnace for 24 dies, make: heraeus, type: tuh75/100-350, temperature: 350 °c, supply voltage: 380 v, 50 hz, 26 a, power: 16 kw
    2. Die heating furnace, make: heraeus, type designation: tuh75/100-350 (1993), nominal temperature: 350 °c, 380 v, 50 hz, 26 a, 16 kw
    3. Die furnace, make: vötsch, type: ntu75/100, 380 v, 50 hz, 28 a, 15 kw (1996)