Kodama, Air-Lay Line, 66 to 68" Finished Width, 500 to 2000 GSM

Description

  1. Overview
    1. Complete bale breaking and fiber processing line
    2. Includes bale breakers, openers, weigh tower, oven, cutter station, and dust collection
    3. Finished product width 66 to 68 inches depending on the product
    4. Thickness range: 500 gsm to 2000 gsm
    5. Operational speeds: 3 to 10 mm depending on thickness (could improve speeds through PLC programming)
    6. Electric heat
  2. Bale Breaking and Opening
    1. Bale breaker (bico) with 1 fan assembly
    2. Bale breaker (raw) with 2 fan assemblies
    3. Rough opener with 2 fan assemblies and 3 cyclones
    4. Finish opener 1 with 1 fan assembly
    5. Finish opener 2 with 1 fan assembly
    6. 4 suction fan assemblies
    7. 1 panel suction
    8. 1 panel web former
  3. Weighing and Additives
    1. Weigh tower with 4 weigh pans
    2. 1 panel (weigh)
    3. 1 panel (processing)
    4. 4 weigh towers give the ability for multiple additives
  4. Conveying and Pre-Cutting
    1. 1 collection belt with 1 fan assembly
    2. Pre-cutter with 2 suction fans and 2 cutter assemblies
    3. Re-grind storage hopper with 1 fan assembly
    4. Storage hopper (not used) with 1 fan assembly
    5. Spreader roll with motor 2
  5. Oven and Heating
    1. Oven with 2 drive motors
    2. 3 combustion fans
    3. 1 frame adjust
    4. 2 sets of heating elements
    5. 2 slats, chain
    6. 1 panel electrical
  6. Cooling and Cutting
    1. Cooling section with 1 fan assembly and 2 tracking assemblies
    2. Cutter station with guillotine and 1 panel
    3. Roll stand with 1 panel
  7. Grinding and Dust Collection
    1. Grinder (regrind) with panel and fan assembly
    2. Dust collector with 1 fiber separator
    3. 1 fiber segregator fan
    4. 1 main fan
    5. 1 bag filter fan assembly
    6. 1 dust bag assembly
    7. 1 panel (7)
  8. Ventilation and Humidity
    1. Vent fan with 3 suction hoods
    2. Humidification system with pump and fans 422k
    3. CO2 system with 6 cylinders
  9. Additional Equipment
    1. Punch press
  10. Condition and Upgrades
    1. All electronics upgraded in 2024: PLC, drives, HMI