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Zimmer, Chromojet 800, 2014, Working Width 2600mm, 10 Process Colors, 10240 Nozzles

Zimmer, Chromojet 800, 2014, Working Width 2600mm, 10 Process Colors, 10240 Nozzles

Description

  1. Overview
    1. Complete Zimmer ChromoJET 800 digital printing line for blankets, rugs and high-pile fabrics, in running condition (seller-reported).
    2. Model: M 2600 / 10240 / 10C.
    3. Year of manufacture: 2014.
    4. Working width of 2600 mm.
    5. Configuration: 10 process colors with a total of 10,240 nozzles (HSV800), equivalent to 1,024 jets per color.
    6. Jets: HSV800 heads, 200 µm nozzle aperture, firing frequency up to 1,400 Hz.
    7. Performance: resolutions of 38, 50 or 76 dpi; print speed 2.7 to 6.5 m/min; line synchronization up to 12 m/min.
  2. Entry Unit and Pre-Treatment
    1. Accumulation (U-box / J-box): stores the greige blanket material and gives time for butt seaming roll to roll without stopping the line.
    2. Lint removal: mechanical brushing on surface and back side to keep the jets clean on high-pile fabrics.
    3. Pre-wash unit: soaking bath with a pile-beating roller, followed by a vacuum pipe that removes spin oils, residues and wrinkles.
    4. Synchronization: center-guiding slat rollers and pneumatic pendulum rollers for even tension into the printer.
  3. ChromoJET Printer
    1. Wet gluing device to hold the material stable on the printing blanket.
    2. Automatic blanket washing and lint removal.
    3. Fully integrated 10-color ink delivery system.
  4. SupraPress Penetration Station
    1. Fabric is pulled tightly between two high-precision pressing rollers, a rubber-coated drive roller and a nickel-plated polished roller, so the color reaches the base of high-pile fabrics.
    2. Individually driven rollers with adjustable gap or pressure; laser-controlled synchronization with the printer.
    3. Automatic, continuous washing, cleaning and drying of the press rollers.
  5. Thermocure Dryer and Fixation
    1. Thermocure Compact HC flow-through dryer, 3 passes: pass 1 drying, pass 2 thermofixation at 180°C, pass 3 relaxing and curing.
    2. Six gas-heated sections, up to 180°C operating temperature.
    3. Material carried on conveyor belts through the whole drying process.
    4. Exit unit: industrial plaiter for folding the printed fabric.
  6. Color Kitchen
    1. Integrated color kitchen (CHR-FK-198), complete stainless steel system.
    2. Thickener mixing: 2,000 to 3,000 L.
    3. Reserve holding tanks: 1,500 to 2,000 L.
    4. Active color mixing: 1,000 L.
    5. Full 10-color stainless steel piping, industrial strainers, dedicated washing distributors and Sivag pumps.
    6. Automation: full PLC control for recipe precision and color consistency.
  7. Utilities Required
    1. Power supply: 440 V, 3 phase, 60 Hz (TN-S system).
    2. Rated power of the entire line: 320 kVA, approximately 480 A.
    3. Control voltage: 115 / 230 VAC and 24 VDC.
    4. Compressed air: 6 to 8 bar constant, filtered and dry (minimum 10 bar for the full 2.6 m production width).
    5. Water: 3 to 4 bar; hardness 0 to 1 dH, pH 6.5 to 8.0.
    6. Dryer heating: natural gas at 70 mbar, maximum consumption about 72 Nm³/h.
  8. Service History
    1. 2014: installed and commissioned by Zimmer, with original operator training.
    2. Run in regular production on three shifts, with weekly internal cleaning, lubrication and mechanical maintenance (seller-reported).
    3. November 2025: on-site resolution calibration by Zimmer Austria engineers (seller-reported).
    4. Spare HSV800 modules and electronic boards remain available from Zimmer Austria.
  9. Documentation Included
    1. Operation and jet maintenance manuals (CHR-P-108 / CHR-PR-103).
    2. Thermocure technical documentation and diagnostics.
    3. CHR-FK-198 color kitchen operation guides.
    4. Original CE declarations of conformity.
    5. Complete electrical wiring diagrams.
    6. Spare parts catalogs.
    7. Original binders and digital manuals on CD.