Hydril, 11" 20,000 PSI BOP System, 11" 15,000 PSI Annular, Dual Ram BOPs, 20,000 PSI Choke and Kill Manifold

Description

  1. Overview

    1. The Hydril 11” 20,000 psi HP/HT BOP system delivers unique and proven reliability for ultra high pressure/high temperature (UHP/HT) drilling, well testing, completion and intervention operations both on- and offshore.

    2. This industry leading BOP system has set the performance expectations for pressure control equipment in the world.

    3. It offers significant advantages such as working with larger tools and drill pipe sizes and better resistance to buckling forces.

    4. The Hydril 11” 20,000 psi UHP/HT BOP system delivers proven reliability with a successful track record – it was the first ever successful deployment of such a BOP system in the Norwegian sector of the North Sea on the ultra high pressure/high temperature 1/5-5 Solaris gas exploration well.

    5. Bespoke, flexible service offered.

  2. Key Features

    1. 11” 15,000 psi Hydril annular

    2. 11” 20,000 psi identical Hydril dual ram BOPs with proven shear capacity and Hydril’s innovative multi position lock system

    3. 20,000 psi hydraulic choke and kill manifold

    4. All equipment is manufactured in accordance with API 16A and NACE MR-01-75 standards

    5. Fully OEM certified complete with IRC, COC and ABS (CDS standard) until Q3 2020

    6. API monogrammed

    7. Complete 20,000 psi FMC / NOV flow iron package available which is specifically developed for UHP/HT and sour service operations

    8. A selection of fixed rams is available for both tubing and drillpipe in sizes between 1 ⅜” to 7 ⅝”

    9. Hydrostatic shell pressure tested to 30,000 psi

    10. Can be custom configured for emergency response applications such as capping and snubbing operations

    11. Bespoke higher specification elastomers can be delivered upon demand

  3. Engineering Data – 11” 15,000 psi Hydril Annular BOP

    1. Application: offshore (subsea and surface) and onshore

    2. Bore size: 11 in / 279mm

    3. Working pressure: 15,000 psi / 1035 bar

    4. BOP type: spherical annular

    5. Hydril GX style

    6. Head type: latched

    7. Top connection: 11 in 15,000 API type 6BX studded

    8. API BX-158 stainless steel ring groove

    9. Bottom connection: 13 5/8 in 15,000 API type 6BX flange

    10. API BX-159 stainless steel ring groove

    11. Height: 74.38 in / 1,890mm

    12. Body diameter: 67.13 in / 1705mm

    13. Weight (approximate) – BOP assembly: 35,500 lb / 16,100 kg

    14. Weight (approximate) – head: 7,540 lb / 3,420 kg

    15. Weight (approximate) – piston: 4,490 lb / 2,040 kg

    16. Certification: ABS & OEM in accordance with API 6A, API 16A, NACE MR-01-75

    17. Hydrostatic shell test pressure: 22,500 psi / 1550 bar

    18. Hydrostatic chamber test pressure: 15,000 psi / 1035 bar

    19. Recommended hydraulic operating pressure: 1,500 psi / 103 bar

    20. Maximum hydraulic operating pressure: 3,000 psi / 207 bar

    21. Gal. (US gal)/L to open: 30 / 114

    22. Gal. (US gal)/L to close: 30 / 114

  4. Engineering Data – Annular Adapter

    1. Adapter style: flanged top x flanged bottom 11 in 15,000 psi x 13 5/8 in 15,000 psi

    2. Length: 26.50 in / 673mm

    3. Weight: 1,000 lbs / 2,200 kg

  5. Engineering Data – 11” 20,000 psi Hydril Dual Ram BOP

    1. Application: offshore (subsea and surface) and onshore

    2. Bore size: 11 in / 279mm

    3. Working pressure: 20,000 psi / 1379 bar

    4. BOP type: dual ram

    5. Top connection: 11 in 20,000 API type 6BX stud, API BX-158 Inconel ring groove

    6. Bottom connection: 11 in 20,000 API type 6BX flange, API BX-158 Inconel ring groove

    7. Side outlets: upper (2) 2 9/16 in 20,000 API type 6BX stud, API BX-153 Inconel ring groove, lower (2) 2 9/16 in 20,000 API type 6BX flange, API BX-153 Inconel ring groove

    8. Cylinder bore (pipe/blind/shear ram – in): 14.25

    9. Lock types: 14 ¼ hydraulic multi-position lock

    10. Height: 84 in / 2,134mm

    11. Length – dual ram: 133.16 in / 3,382mm

    12. BOP assembly weight (approximate): 58,000 lb / 26,308 kg

    13. Certification: ABS & OEM in accordance with API 6A, API 16A, NACE MR-01-75

    14. Centralizing shear rams: yes

    15. Tubing rams (multiple sizes - in): 1.315; 1.9; 2.06; 2.375; 2.875

    16. Pipe rams (multiple sizes - in) hanging: 3.5X; 4.0X; 4.5X; 5.0X; 5.5X; 6.0X; 6.625X; 7.0; 7.625

    17. Lock types: 14 ¼ hydraulic multi-position lock

    18. Hydrostatic shell test pressure: 30,000 psi / 2,068 bar

    19. Hydrostatic chamber test pressure: 4,500 psi / 310 bar

    20. Recommended hydraulic operating pressure: 1,500 psi / 103 bar

    21. Maximum hydraulic operating pressure: 3,000 psi / 207 bar

    22. Gal. (US gal)/L to open: 11.5 / 43.5

    23. Gal. (US gal)/L to close: 12.5 / 47.3

    24. Closing ratio: 12.69

    25. Opening ratio: 2.06

  6. Equipment Overview

    1. Dril-Quip diverter overshot mandrel

    2. Hydril 11” - 15M ‘GX’ annular BOP with 11” top 13 5/8” bottom connection

    3. Superior 11” - 20M x 13.5/8” - 15M x-over spool

    4. BOP cart and BOP test cap

    5. Hydril 11” - 20M double ram BOP’s w/ 2 x 11”-20M side-outlet spools. Includes rams listed c/w shipping frames and extensive work platforms for stack up.

    6. WOM double-block 2.9/16” - 20M choke and kill valves and various spool pieces.

    7. BOP control panel and control hoses and hard piping.

    8. WOM R type check valves 29/16 – 20M plus flanges, targets and spools as required for the complete assembly of a working 20M BOP stack.

    9. 11: 20M BOP lifting and test flange BX 158

    10. Multiple BOP lift adaptors and lifting equipment 50T

    11. Offshore workshop container including spares/hoists/torque tooling and hydraulic fittings

    12. BOP hoists 50T

    13. Extensive range of torque tooling (Hytorc and Ingersoll Rand)

    14. WOM R type check valves 29/16 – 20M plus

    15. NOV and FMC Dynetor equipment