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NovaStar, SN-300, Laundry Soap Production Line, 300-500 kg/hr, 40 kW (New)

NovaStar, SN-300, Laundry Soap Production Line, 300-500 kg/hr, 40 kW

Description

  1. Overview
    1. Soap line used to produce laundry soap bar with fatty acid content (active content) from 40% to 80%.
    2. Material is soap noodle.
    3. Capacity is 300 to 500 kg per hour.
    4. The dimension and pattern of the soap can be made by customer's requirements.
    5. It is a complete and fully automatic production line, including mixer, three roller grinder, double layer vacuum soap plodder, soap printing & cutting machine, 3 pcs of belts, one set of controller, vacuum pump, etc.
    6. Machines are made from carbon steel.
  2. Production Conditions
    1. Capacity: 300 to 500 kg per hour.
    2. Materials: soap noodle (soap grains), pigment, fragrance.
    3. Workshop: above 60 m2 (645.8 sq ft), L: 15000mm (590.6 in), W: 4000mm (157.5 in), H: 3000mm (118.1 in), including operating space, excluding packing machine.
    4. Power: 40 kW (53.6 hp), 480 V, 60 Hz.
    5. Staff: 6 to 8 persons.
  3. Flow Chart
  4. Production Process
    1. Mixing materials --> grinding --> extruding soap bar --> cutting soaps.
    2. Soap noodle --> laundry soap.
  5. Item 001 – Mixing Agitator
    1. Mixes soap noodle and other additives sufficiently.
    2. Adopts famous brand hard-teeth gear reducer.
    3. Material: carbon steel.
    4. Capacity: 100 kg/batch.
    5. Mixing time: 5 to 10 min.
    6. Blender: half-spiral.
    7. Power: 5.5KW (7.4 hp).
    8. Dimension: 2240 x 810 x 1400mm.
    9. Weight: 670KG (1,477 lb).
  6. Item 002 – Three-Roller Mill
    1. Mixes soap noodle and other additives sufficiently, makes the soap structure tight and improves soap's density and quality.
    2. Roll diameter: Φ260.
    3. Roll length: 780mm (30.7 in).
    4. Motor power: 15KW (20.1 hp).
    5. Roll speed ratio: 1:3:9.
    6. Dimension: 1690 x 1100 x 1040mm.
    7. Weight: 1780KG (3,924 lb).
  7. Item 003 – Double Layer Plodder
    1. Plodder is used to grind, refine and press soap material into soap bar.
    2. The screw and orifice plate press and refine the soap material and make the soap bar tight and the surface bright.
    3. The motor and the reducer are well assembled.
    4. The heater inside the outlet adopts automatic temperature control system.
    5. The jacket of the barrel is connected to a circulating water.
    6. Capacity: 300 to 500 kg/hr.
    7. Diameter of screw: 160mm (6.3 in).
    8. Power: 5.5+7.5KW (10.1 hp).
    9. Dimension: 3860 x 1020 x 1870mm.
    10. Weight: 1800KG (3,968 lb).
  8. Item 003-1 – Vacuum Pump & Buffer Tank
    1. Vacuum pump is used to draw air out from soap materials, to prevent soap from breaking.
    2. Power: 3KW (4.0 hp), 100M3/H.
    3. Buffer tank is equipped to avoid moisture getting into the vacuum pump.
  9. Item 004 – Cutting Machine
    1. Soap rolling cutting machine is used to cut soaps into cakes and stamp patterns on the soap.
    2. It runs by the moving of soap bar from vacuum plodder.
    3. The front two mould wheels are used to stamp patterns on the soap, and the rear wheel is used to cut soap.
    4. The machine is easy to operate and repair.
    5. The surface of mould wheels is plated chromium.
    6. The characters and the shape of soap are clear and neat. The size and pattern are designed according to customers' requirements.
    7. Soap size (L, W, H): (80 to 400) x (10 to 100) x (10 to 35) mm; the length is not adjustable after the cutter is finished, while the soap's weight can be changed by adjusting soap's width and thickness.
    8. Capacity: the same speed of vacuum plodder.
    9. Mould: with one set.
    10. Dimension: 900 × 430 × 1360mm.
    11. Weight: 128KG (282 lb).
  10. Item 005-1 – Conveyor Belt
    1. Conveys the soap noodles after mixing with additives to three roller grinder.
    2. Power: 1.5KW (2.0 hp).
    3. Length: 2500mm (98.4 in).
  11. Item 005-2 – Conveyor Belt
    1. Conveys the soap base from three roller grinder to plodder.
    2. Power: 1.5KW (2.0 hp).
    3. Length: 5000mm (196.9 in).
  12. Item 005-3 – Conveyor
    1. For pick up of the finished soaps.
    2. Stainless steel 304 bracket, food grade belt.
    3. Power: 0.55KW/pc; length: 2800mm (110.2 in).
  13. Item 006 – Distribution Box
    1. To control soap machines.
    2. Electrical components.
    3. Size: 700 × 550 × 1540mm.
    4. Weight: 80KG (176 lb).
    5. QUANTITY: 2
  14. Item 007 – Air Cooled Chiller
    1. The chiller is used for cooling "three roll mill" and plodder's circulating water.
    2. Makes all machines run well. Included pipes and valves.
    3. Cooling capacity: 11610 KCAL/H.
    4. Compressor: Panasonic brand, 4.41KW (5.9 hp).
    5. Air volume: 5000M³/H.
    6. Temperature: 5 to 35℃.
    7. Water pump: 1KW (1.3 hp).
    8. Total power: 5.41KW (7.3 hp).
  15. Item 008 – Operational Packing Machine
    1. Pillow packaging machine is used to pack toilet soap, laundry soap, and other regular shape products.
    2. It has simple structure, less wear and long-life span.
    3. It can adjust the bags' size and speed automatically.
    4. Capacity: 35 to 180 bag/min.
    5. Packing film width: 80 to 300mm (3.1 to 11.8 in).
    6. Bag size: (80 to 420) × (30 to 130) × (5 to 45) mm.
    7. Power: 3KW (4.0 hp).