Tonello, Color Kitchen System, Stainless Steel Vessel, Top-Mounted Agitator, Auxiliary Hopper

Description

  1. Overview
    1. Industrial equipment consisting of several key components for preparing dye solutions.
    2. Main stainless steel vessel (reactor): a vertical tank where liquids, chemical additives, and pigments are mixed according to a specific recipe.
    3. Electric top-mounted agitator: a powerful electric motor with a gearbox and shaft mounted at the top, ensuring uniform homogenization of the dye and preventing pigment sedimentation.
    4. Auxiliary hopper/vessel: a smaller, open stainless steel container visible on the left, designed for the convenient addition and initial dissolution of powdered or concentrated chemicals.
    5. Measurement and control elements: a pressure gauge, sensors, and a piping valve system that allows for the automated or manual dosing and transfer of the prepared dye solution directly to the dyeing machines.
  2. Auxiliary Dosing Funnel
    1. Type: open-top stainless steel pre-mixing vessel.
    2. Function: used for manual or automated introduction of concentrated powdered or liquid chemicals, allowing safe initial dissolving before transfer to the main reactor.
  3. Instrumentation and Controls
    1. Pressure indication: integrated analog pressure gauge (scale range typically 0–6 bar or 0–10 bar) for monitoring line pressure during fluid transfer.
    2. Pneumatic regulation: air filter regulator unit mounted on the right, used to manage pilot air for pneumatic valves and to maintain proper discharge line pressure.
  4. Piping and Fluid Displacement
    1. Discharge pump: bottom-mounted centrifugal or pneumatic diaphragm pump, dedicated to transferring the prepared dye liquor directly to the dyeing machines.
    2. Connections: quick-release stainless steel flanges and sanitary union fittings equipped with high-chemical-resistance seals (PTFE / Viton).