NovaStar, MCA4-EFT, Surgical Gauze Compressing, Folding, and Bagging Machine, 44 cm Width, 4 Tracks

Description

  1. Overview
    1. Cotton gauze medical compress folding and bagging machine, which automatically folds cotton gauze, compresses, and then packs them individually or in groups into sachets.
  2. Specifications
    1. Useful width: 44 cm
    2. Number of tracks: maximum 4 (varies according to the size of compresses)
    3. Minimum dimensions of compresses: 5 cm x 5 cm
    4. Maximum dimensions of compresses: 10 cm x 20 cm (16 plies)
    5. All the usual or intermediate sizes can be produced on the machine by simple adjustments.
    6. Number of plies: 8 / 12 / 16 / 24 plies (varies according to the size of compresses)
    7. Folding: the conventional folding is the 3-fold dental type, however by offsetting folds other combinations are possible.
    8. Bagging: cold sealing (pressure on bonding) – the machine can pack individual or groups of compresses into sachets by stacking or shingling.
  3. Production
    1. Examples of theoretical productions:
    2. 5 cm x 5 cm (4 tracks): 30,000 compresses per hour
    3. 7.5 cm x 7.5 cm (4 tracks): 27,600 compresses per hour
    4. 10 cm x 10 cm (3 tracks): 18,000 compresses per hour
  4. Features
    1. Material support adjustable in width
    2. Positive unwinding with tension check adjustable track by track
    3. Multiple length folding device adjustable track by track
    4. Spray humidifying system
    5. Suction system
    6. Anti-static bars
    7. Adjustable fly cut module motorised with brushless motor
    8. Three cross folding mechanisms with independent adjustment of each fold
    9. Transfer belts for the compresses
    10. Motorised lateral unwinding of the paper roll module
    11. Device for individual, in multiples or in shingled form packaging - with a changeable number of compresses by sachet
    12. Check of following operations track by track: end of fabric, presence of seam, presence of cross-folded compress, jam prevention before packaging
    13. Cold sealing by pressure and cutting of sachets in printed and zoned paper
    14. Power system of packaging by brushless motor allowing for fly adjustment of: the compress position in the sachet, the crosswise knurling position, the crosswise cutting of sachets
    15. Acceleration ramp by frequency variation
    16. Machine operation by touch-sensitive screen: storable configurations, clear language fault display, counters (totalizer, pre-selection, etc.), sound and visual alarms, "incident" statistics
    17. Starting, stopping, step by step - by remote control
    18. Continuous, track by track integration of ultrasonic barium fixing
  5. Options
    1. Paper roll loading by pneumatic cylinders
    2. Tucked-in corners
    3. Catheter cut-out
    4. Ink jet marking up till 8 lines
    5. Sachets quality control device: either a check by photo cells, or by cameras
    6. Faulty sachet ejection device
    7. Table with converging belts
    8. Barium fixing track by track
    9. Gauze roll loading by pneumatic cylinders
    10. Automatic stacking and counting of pouches
    11. Remote control