NovaStar, MCA4-EFT, Surgical Gauze Compressing, Folding, and Bagging Machine, 44 cm Width, 4 Tracks
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Description
Overview
Cotton gauze medical compress folding and bagging machine, which automatically folds cotton gauze, compresses, and then packs them individually or in groups into sachets.
Specifications
Useful width: 44 cm
Number of tracks: maximum 4 (varies according to the size of compresses)
Minimum dimensions of compresses: 5 cm x 5 cm
Maximum dimensions of compresses: 10 cm x 20 cm (16 plies)
All the usual or intermediate sizes can be produced on the machine by simple adjustments.
Number of plies: 8 / 12 / 16 / 24 plies (varies according to the size of compresses)
Folding: the conventional folding is the 3-fold dental type, however by offsetting folds other combinations are possible.
Bagging: cold sealing (pressure on bonding) – the machine can pack individual or groups of compresses into sachets by stacking or shingling.
Production
Examples of theoretical productions:
5 cm x 5 cm (4 tracks): 30,000 compresses per hour
7.5 cm x 7.5 cm (4 tracks): 27,600 compresses per hour
10 cm x 10 cm (3 tracks): 18,000 compresses per hour
Features
Material support adjustable in width
Positive unwinding with tension check adjustable track by track
Multiple length folding device adjustable track by track
Spray humidifying system
Suction system
Anti-static bars
Adjustable fly cut module motorised with brushless motor
Three cross folding mechanisms with independent adjustment of each fold
Transfer belts for the compresses
Motorised lateral unwinding of the paper roll module
Device for individual, in multiples or in shingled form packaging - with a changeable number of compresses by sachet
Check of following operations track by track: end of fabric, presence of seam, presence of cross-folded compress, jam prevention before packaging
Cold sealing by pressure and cutting of sachets in printed and zoned paper
Power system of packaging by brushless motor allowing for fly adjustment of: the compress position in the sachet, the crosswise knurling position, the crosswise cutting of sachets
Acceleration ramp by frequency variation
Machine operation by touch-sensitive screen: storable configurations, clear language fault display, counters (totalizer, pre-selection, etc.), sound and visual alarms, "incident" statistics
Starting, stopping, step by step - by remote control
Continuous, track by track integration of ultrasonic barium fixing
Options
Paper roll loading by pneumatic cylinders
Tucked-in corners
Catheter cut-out
Ink jet marking up till 8 lines
Sachets quality control device: either a check by photo cells, or by cameras
Faulty sachet ejection device
Table with converging belts
Barium fixing track by track
Gauze roll loading by pneumatic cylinders
Automatic stacking and counting of pouches
Remote control
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