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NovaStar, FP248, Bale Opener, 2000mm Working Width, 1 Ton/Hour Capacity (New)

NovaStar, FP248, Bale Opener, 2000mm Working Width, 1 Ton/Hour Capacity

Description

  1. Overview
    1. Bale opener without weighing scale, with supporting rollers to load one bale of fiber 250 kgs
    2. Input conveyor extended 2 m long
    3. Big blending machine
    4. Condenser installed on big blending machine
    5. Vibration feeder matched with 2500 mm working width carding machine
    6. Condenser installed on vibration feeder
    7. Auto lever (weighing belt) with capacity matched with carding machine
    8. Electrical control system and safety system: plc siemens, inverter siemens, contactor siemens, motor siemens beide, control box and control panel separate with touch screen
    9. Color of machine is to be specified by customer
    10. Specification of fiber: 6d 15d x 52 mm pet
  2. Bale Opener With No Electrical Weigh Pan
    1. Quantity: 2 units
    2. The machine is used to pre-open high-density baled fiber, then transfer the fiber to the next working procedure according to a certain percentage, with electronic weighing system, several units are combined together for two different fiber types to be blended together
    3. Technical data:
      1. Working width: 2000 mm
      2. Capacity: 1000 kg/h/unit
      3. Control method: photoelectric
    4. Structure:
      1. Q 235 a steel plates are cut by laser and bent on cnc machine for machine frame and assembled in modules
      2. The spiked lattice is made of high-quality wood with canvas interlining and surrounded with angle steel for support
      3. Conveying lattice is made of two sub-section pvc lattices in high and low dislocation arrangement; underneath is a support plate to bear 150 kg
      4. The diameter of the fiber average roller and fiber stripping roller are 480 mm including the height of the spikes and there are 3 rows in total
      5. Feeding is controlled by photo electric automatically and the spike lattice is controlled by separate inverter to control the feeding amount
      6. The distance from the whole machine to the floor includes proper safety guard
      7. Feed conveyor is set up with pull switch across opening
  3. Big Blending Machine
    1. Quantity: 1 unit
    2. The machine is used to mix and store the opened fiber in a large volume to achieve continuous automated production
    3. Technical data:
      1. Working width: 2000 mm
      2. Volume of fiber storage: 35 m³
      3. Diameter of fiber average roller and fiber stripping rollers: 500 mm (including the height of the spikes)
      4. Capacity: 1000 kg/h
    4. Structure:
      1. Machine frame is several wallboards welded by 6 mm thickness q235 a armor plate, combined by bolts
      2. Horizontal delivery lattice is the anti-slipping leather lattice, strengthened by many layer rollers in the center, and the two sides are equipped with wooden bars
      3. The spike lattice are made of high-quality wood with canvas base and surrounded with angle steel for support
      4. The diameter of the fiber average roller and fiber stripping roller are 500 mm including the height of the spikes and there are 3 rows in total
      5. Rotary separator ensures the fiber distributed in the blending chamber evenly
      6. Two photoelectric sensors control the feeding
      7. An entrance gate located at the end of the bin allows for easy access of interior cleaning; safety switch is in the interior, positioned for easy cleaning
  4. Vibration Feeder
    1. Quantity: 1 unit
    2. Technical data:
      1. Working width: 2250 mm
      2. Production capacity: 1000 kg/h
      3. Control method: photoelectric
    3. Structure and characteristics:
      1. High level fiber storage hopper is fed by collecting cage
      2. Machine frame is modular and made from q235 b steel plate
      3. High quality pvc spiked lattice with angle steel supporting structure
      4. Spiked lattice is fed by a horizontal pvc feeding lattice
      5. Averaging and stripping rollers are 410 mm in diameter and fitted with three lines of pins; the roller ends are fitted with anti-fiber tangle design
      6. Vibrating plate is made of 1.2 mm thickness stainless steel plate, polished to ensure no fiber accumulation
      7. Two adjustable photoelectric cells are located in collector hopper and feeding hopper
      8. The width of vibrating feeding hopper chute can be manually adjusted
      9. Fiber is fed out of the unit via a horizontal pvc feeding lattice
  5. Auto Leveler Weight System
    1. Quantity: 1 unit
    2. The machine is used to keep constant feeding to the carding machine; it includes weighing belt between feeder and card to minimize the deviations ratio of the web and improve the cv evenness of the final product
    3. Technical parameters:
      1. Working width: 2500 mm
      2. Weighing range for the sensor: ≤ 0 100 kg (per unit) max. 400 kg
      3. Output speed: ≤ 8 m/min
    4. Structure and characteristic:
      1. It has high efficiency plc controlling system, driven by vector-controlled inverter; it applies the high accuracy sensor and controller to ensure the reliable and stable running
      2. It has computer controlling system based on high advanced data collection and communication for repeatable and changeable parameters setting
      3. When the fiber passes on the sensor, it will reflect the weight to the computer, which will be read and compared to the setting parameters, then change the inverter controlling system to adjust the speeds of feeding lattice and feeding roller of card, finally obtaining constant weight and feeding volume; this allows for the monitoring and controlling of the line, the exact parameters and synchronous running