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NovaStar, NN484, SMS Production Line, 1600mm, 3 Beams (New)

Description

  1. Overview
    1. Nonwoven SMS production line, 1600 mm, spunbonded, melt blown
    2. PP melt blown nonwoven fabric for masks, middle layer, mask filter
    3. Meltblown machine, 600 mm working width, double sided
    4. Meltblown nonwoven machine, 1600 mm working width
    5. Reference number: L-7129
    6. Reference number: P-8697
    7. Reference number: A-1129
    8. Reference number: A-1130
  2. Product And Application
    1. SMS laminated nonwoven fabric
    2. SS spunbond nonwoven fabric
    3. M meltblown nonwoven fabric
    4. To make hygenic fabrics such as baby diapers, sanitary napkins, adult diapers, medical operation suits, operation caps, operations shoes, masks, etc.
    5. Product level: BFE92 to BFE96
    6. Machine is used for the production of non-woven fabrics made of polypropylene fiber
    7. Polypropylene meltblown raw materials are used as the main raw materials, supplemented with color master batches and additives such as anti-oxidation, anti-pilling, flame retardants, etc., to produce polypropylene meltblown nonwoven fabrics of different colors, different properties and suitable for different purposes
  3. Raw Material Requirements
    1. PP chips for meltblown: 1200 to 2000
    2. Raw material: MFI = 1000 to 1600
    3. MFI: 800 to 1500 g per 10 min
    4. Meltblown section melting index: 1200 to 1800 ± 100 g / 10 min
    5. Meltblown ash: < 250 ppm
    6. Meltblown section moisture: < 0.2%
  4. Finished Product Specifications
    1. Width of finished fabric: 1600 mm (greater than 20 g / m2)
    2. Fabric width: 1600 mm
    3. Final fabric width: 1600 mm
    4. Product specification: width 1600 mm (as per 50 g per m2)
    5. Finished cloth specifications: 20 to 70 g / m2
    6. Basic weight: SMS 9 to 80 grams per square meter
    7. SS: 15 to 100 grams per square meter
    8. Weight range: 10 to 80 g per m2
    9. Gsm of fabric: 15 to 80 g/m2
    10. Meltblown fiber diameter: 1 to 6 um
    11. Fiber fineness: 2 to 5 μm
    12. Filament thickness: 2 to 5 microns
  5. Production Capacity And Output
    1. Standard cloth output: 600 tons (common m meltblown cloth above 25 g / m2, 8000 hours a year, due to the limitation of the processing capacity of the electret equipment, usually the production of electret products is relatively low)
    2. Capacity (SB + MB) 2 x 520 kgs/h, (SB) 2 x 200 kgs/hr
    3. Product capacity: 80 kgs per hour (as per weight range ≥ 80 g per m2, width 1600 mm)
    4. Output for 25 g per m2: about 1 ton
    5. Production capacity: 300 to 400 kg per 24 hours
    6. Capacity: 1.5 to 2 ton per day
  6. Speed And Dimensions
    1. Production line mechanical speed: 80 m / min; maximum process speed: 60 m / min
    2. Max mechanical speed: 0 to 50 meters per minute
    3. Line speed: ≤ 60 m per min
    4. Dimensions: 16 meters x 8 meters x 6 meters
  7. Electrical And Power
    1. Working power: AC480V ± 5% 60Hz
    2. Voltage: 480 volts, 60Hz
    3. Total installed power: 400 kW
    4. Power supply: 240/440 50/60 Hz
  8. Spunbond System
    1. 2 x extruders, diameter 150 mm, capacity 450 kgs/hr, L/D 30:1, drive power 110 kW, heating power 90 kW
    2. 2 x recycling systems, diameter 105 mm, capacity 100 kgs per hour, L/D 15:1
    3. 2 x melt filters, working temperature up to 280 celsius, filtration capacity 520 kgs per hour
    4. 2 x metering pumps, type gear pump, flow volume 250 ml/r, designing temperature 280 celsius
    5. 2 x melt pipelines with static mixer
    6. 2 x monomer exhauster including blower, chiller, pipeline, valve, insulation, etc
    7. 2 x spinning beams, single coat-hanger melt distribution, designing pressure 9 MPa, working temperature max 280 celsius
    8. 4 x spinnerets, hole diameter 0.45 mm, L/D 5:1, 15,500 holes
  9. Meltblown System
    1. 1 x extruder, diameter 120 mm, capacity 280 kgs/hr, L/D 30:1, drive power 75 kW, heating power 80 kW
    2. 1 x melt filter, filtration precision 20 to 60 micrometers, filtration 280 kgs per hour
    3. 1 x metering pump, gear pump, max flow volume 100 ml/r, designed temperature 300 celsius
    4. 1 x melt pipeline with static mixer
    5. 1 x spinning beam including stretching channel, nozzle, etc with insulation material, designed pressure 6 MPa
    6. 2 x spinning die packs, compact die packs, hole diameter 0.35 mm, L/D 12:1, number of holes 42 HPI
    7. 1 x screw blower including muffle, pressure reducer valve, pipeline, etc, power 200 kW
    8. 1 x hot air system, flow volume 6000 cubic meters per hour, working temp max 350 celsius, including heater, stainless steel pipeline, etc, power 290 kW
    9. 1 x off-line conveyor, range of speed 5 to 100 meters per minute
    10. 1 x conveyor, mechanical speed max 400 meters per minute, belt width and penetration 3800 ± 10 mm, 10000 cubic meters per h.m2
    11. 1 x calendar, double rolls heated by oil, process speed 350 meters per minute, embossing width up to 2000 mm, max linear pressure 110 daN/c, max temp of embossing roller 180 celsius
    12. 1 x winder, online changing roll, online edge cutting, tension control, max linear speed 350 meters per minute, width 1600 mm, wind diameter max 1500 mm
    13. 1 x slitter, max line speed 600 meters per minute, max wind diameter 1200 mm, min slitting wide 120 mm, 22 circular blades
    14. 1 x steel platform
    15. 1 x electrical control system
    16. 2 x oil oven
    17. 1 x air conditioning system
    18. 1 x water cooling system
    19. 1 x cleaning equipments for die pack
    20. 1 x auxiliary platform
    21. 1 x auxiliary equipments
    22. 1 x laboratory testing device
  10. Meltblown Section Details (High Melting Index)
    1. Meltblown screw specifications: Φ90 × 30 (separate screw)
    2. Meltblown die heads: 1
    3. Screw specifications: Φ 90 mm × 30:1
    4. Spinneret: 0.2 mm
  11. Feeding And Auxiliary Systems
    1. 3 x feeding systems
    2. Automatic vacuum suction for both main material and additives
    3. With three hoppers, three supplying devices
    4. Drying hopper: 50 kg
    5. Vacuum suction machine: 300
  12. Winding And Slitting
    1. Max roll diameter: 800 mm
  13. Condition And Additional Details
    1. Lead time: 5 to 7 weeks from receipt of order
    2. Weight and dimensions to ship by air: rotary screw 1400 x 1100 x 1400 mm, weight 680 kg; gas storage tank 900 x 2000 mm, weight 300 kg; cold dryer 900 x 500 x 950 mm, weight 150 kg; extruder 2750 x 1000 x 1500 mm, weight 1500 kg; air heater 1900 x 400 x 1500 mm, weight 145 kg; blower 800 x 690 x 1600 mm, weight 60 kg; winding machine 1700 x 1300 x 1600 mm, weight 330 kg; wooden package 2600 x 1200 x 1300 mm, weight 850 kg