Braking distance: ≤4 m (at speed of 500 meters per minute)
Length measuring on pressure roller when working, length measuring on warping beam when press roller backwards
Length measuring accuracy: ±0.1%
Press method: cylinder pushes press roller giving parallel pressure along the inclined linear guide, pneumatic disc offers auxiliary damping pressure
Expansion reed type: W shape, movable up and down, left and right
Reed traverse range: 0 to 40 mm adjustable
Reed traverse adjustment: manually
Reed traverse frequency: 24 cycles per minute
Expansion reed stretch method: electrical
Reed centering method: electrical
Beam clamp: pneumatic
Press roller centering: electrical
Workstation: touch screen, buttons on safety bar
Frame Structure
40 mm thickness steel plate wall; the frame structure is composed of bottom border, wall and three beams
Good rigidity, high positioning accuracy between beam and holes, no distortion, solid foundation for high-speed running
Main Drive
The motor rotating speed reduces progressively when warping beam diameter increases gradually, so as to make yarn winding in constant line speed and maintain the same yarn tension, ensures the best warping beam shape
22 kW
Brake System
Warping beam brake discs are connected together with bell wheel by high-strength bolt; when braking, the inertia force directly effects the brake discs, smoothly and with power
With different warping speed, the braking pressure can be adjusted by regulating valve, keeping same braking effect by reducing the braking pressure, maximum protection of the braking system, reduces losses
Hydraulic brake discs are incorporated on warping beam and presser roller; performance and quality are highly guaranteed
Guide roller also uses hydraulic brake discs, in case of friction between guide roller and yarn
Warping Beam Clamp
Push out and clamp the warping beam by two cylinders
Locking cylinders on both sides to prevent beam loosening when high speed running, thus guaranteeing the safety of operation
Press Roller
Press roller is made by FRP, also assembled with lightweight high strength aluminum wheel arm
Pneumatic cylinder pulls press roller giving parallel pressure along the inclined line guide; air pressure can be adjusted by precise regulating valve, different pressure lead different density of beams
To make pressure steadier, two damping discs are used on the system, also ensure the roundness of the beam
In case of relative rotation for press roller and beam when braking, which can cause yarn damage, it is designed to rapidly run backwards for the press roller; when braking, press roller stops rotating and moves backward rapidly from yarn surface, then presses again on the yarn
To ensure presser roller and warping beam cooperate perfectly, a worm gear reducer is designed on the presser roller to make presser roller to move left and right on linear guide rail, ensuring the same distance between press roller edge and both sides of the beam discs
Expansion Reed
W shape expansion reed; individual motor controls the screw and nuts to adjust the reed elongation and shortening, reed density and working width
Expansion reed moves in X and Y axis which can prevent yarn breakage and increase the life of the reed
It can also arrange for yarn cross winding, uniformly winding on the warping beam
The reed moving left and right, the centering of the expansion center with the warping beam center are both conveniently controlled by buttons on the safety bar
The air blowing perforations in front the expansion reed ensures the expansion reed is clean; the blowing time and interval time is set on the touch screen as required
The air blowing pipe can be rotated through the air cylinder, prevents entangling with the yarn when working
Safety Bar
There are various buttons on safety bar: inching, running, reed density, centering, presser roller centering, etc.
The machine will work only after the safety bar is pulled down
During working, if an emergency happens, press strongly on the bar or lift it up, the machine will stop immediately
Warper and Creel
Warper
528 live ends
528 reserve positions (magazine)
Warper head 2370 mm front to back by 3320 mm total width
Creel (Swivel)
Length: 16900 mm by 5290 mm wide
Gauge: 350 mm vertical x 350 mm horizontal (creel pitch)
5 meter distance between creel and warper head
2 traveling cleaners
Infrared stop motions
Stop motions disk type 3 pillar type yarn tensioners
Total height to top of traveling cleaner is: 3315 mm
Height of creel by itself is: 2450 mm
Number of layers (tiers): 6
Cones are loaded from the creel center (inside), and yarns are guided from creel outside
Tensioners
Stop motions disk type 3 pillar type yarn tensioners
Beams
1800 mm width x 1400 mm diameter flange
Pipes (cores) are seamless steel pipes
Core: 9 mm wall thickness
Core: 454 mm diameter
Brake discs are castings
Discs are made of aluminum alloy
Cast beam flange
Motor List and Description
Main motor 22 kW
Expansion reed has 2 motors
Up down motor 180 W with gear reducer 1:60
Left right motor 90 W with gear reducer 1:15
Press roller left and right motor
180 W with gear reducer 1:100
Machine Main Configuration Components List (Included)
