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NovaStar, Foam Shredder, New, Large Size, with Motorized Lift Conveyor, Horizontal Bale Conveyor (New)

Description

  1. Overview
    1. Pillow filling machine with 4 nozzles, motorized lift conveyor, horizontal bale conveyor, and foam grinder.
    2. Reference number: V-2019.
    3. Includes user manual.
    4. Important: read, understand, and follow all safety notices on page 56 of the manual regarding operation and/or maintenance.
  2. Machine Components
    1. Foam filling machine with 4 nozzles (reference E-4401).
    2. Motorized lift (vertical) conveyor, horizontal bale conveyor, and foam grinder (large size) (references G-2228 and V-2015).
  3. Filling Machine (Model SG247)
    1. Suitable for upholstery, sofa, and bedding production; used for filling sofa cushions and pillows with polyester fiber.
    2. Fiber opener capacity: match the fiber opening machine.
    3. Working voltage: 220 V, 3 phase, 60 Hz.
    4. Motor power: 1.5 kW.
    5. Dimension: L x W x H = 850 x 540 x 960 mm.
    6. Net weight: 70 kg.
    7. 100 mm (4 inch) filling nozzle.
    8. Machine is only fit for the above-mentioned material; other material is not suitable.
  4. Transfer Fan Feeding (Model 503)
    1. Dimensions: L x W x H = 610 x 520 x 800 mm.
    2. Working voltage: 220 V, 3 phase, 60 Hz.
    3. Motor power: 2.2 kW.
    4. Net weight: 75 kg.
    5. Suitable materials: polyester, feather, shredded foam; not suitable for other materials.
  5. Fiber Bale Opening Machine (Hopper) (Model 505)
    1. Technical data and operation details are included in the manual.
  6. Fiber Opening Machine (Card)
    1. Technical data and operation details are included in the manual.
  7. Mixing Machine (Silo) (Model 1003)
    1. Technical data and operation details are included in the manual.
  8. Motorized Lift Conveyor, Horizontal Bale Conveyor, and Foam Grinder (Large Size)
    1. Foam grinder (large size) description is included in the manual.
    2. Conveyors description is included in the manual.
    3. Side diagram of conveyors and foam grinder is included in the manual.
    4. Overall electrical diagram for conveyors is included in the manual.
    5. Electrical diagram of PLC for conveyors is included in the manual.
    6. Foam grinder/conveyor PLC ladder logic program is included in the manual.
  9. Electrical and Dimensional Information
    1. Exact list of motors for quadrapus (E-4401) is included in the manual.
    2. Electrical diagrams are included in the manual.
    3. Dimensional diagrams are included in the manual.
    4. Modifications to silo electricals and diagram are included in the manual.
  10. Maintenance
    1. Regularly lubricate the pneumatic parts (oil-spray).
    2. Keep the machine and surroundings clear.
    3. Keep the fan surroundings clear; do not put too much material around the machine to avoid sucking foreign material.
  11. Operation
    1. Check connection of the pipeline and all pneumatic tubes before starting.
    2. Push the start-up button on the filling machine to start the motor.
    3. Put the pillow or cushion cover on the filling tube and step on the foot-controlled valve to fill with polyester.
    4. Remove foot from the foot-controlled valve when the pillow or cushion is full.
    5. After finishing work, stop the machine by pressing the stop button.
    6. If the machine works continuously, the motor should work all the time; press stop after finishing.
    7. For the transfer fan feeding, install a magnetic starter to avoid motor overload.
    8. Check motor rotation direction matches the given direction.
    9. Switch on the general power supply and magnetic starter to run the fan feeding.
    10. After finishing work, switch off all combined machines, then the magnetic starter, stop button, and general power supply.
    1. Location details are not specified in the provided description.