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NovaStar, GB145, Bandage Rolls Production Line, 130cm Conveyor Width, 3-Ply to 6-Ply Folding (New)

NovaStar, GB145, Bandage Rolls Production Line, 130cm Conveyor Width, 3-Ply to 6-Ply Folding

Description

  1. Overview
    1. Wrinkle type bandage rolls production line including pre-folding, bandage drying, folding, and rolling machinery (product is like Kendall “Kerlix”).
    2. This line includes pre-folding machine, bandage drying machine, folding machine, and winding machine.
    3. Final product is 6 ply.
    4. Uses 4 output lines, output is approximately 48 pieces per minute.
    5. Final width of fabric: usually customers use 780mm width, machine can be made according to different requests.
    6. Machine total length: 19 meters (62.3 feet).
  2. Pre-Folding Machine
    1. Folds gauze rolls that are 900mm or 1200mm wide and makes them into 3 plies before rewinding them.
    2. The machine is equipped with motors and reducers, inverters for speed adjustment, an air shaft for unwinding and rewinding, a pneumatic rolling mechanism with pressure, and a length counter.
    3. The folding shaft is made of stainless steel, and the product channel surface is stainless steel or hard chromium to prevent corrosion.
    4. The maximum rolling diameter is 800mm, and the speed ranges from 50 to 80 meters per minute.
    5. Quantity: 3.
  3. Bandage Drying Machine (Oven – 1300mm Conveyor)
    1. Processes a 3-ply gauze roll with water wash, to wrinkle, and to dry in order to wrinkle the bandage and satisfy performance specifications.
    2. The complete machine body is made entirely of stainless steel; the heat oven with proper insulation treatment includes an aluminum alloy radiator.
    3. Drying is accomplished using an air return mode at both ends and air supply in the middle; the oven is steam heated.
    4. Pre-squeeze double pad at the entrance, pneumatically loaded. Air pressure is 0.4 to 0.8 Mpa. Single dip pan. One motor for the two pressure rollers. Wrinkle is made between the first and second pressure rollers in the entry pad (double foulard).
    5. The machine features an inverter for adjusting speed and pneumatic rolling with pressure, length counting, with a drying speed of 5 meters per minute and a wrinkle speed of 50 meters per minute.
    6. The Teflon mesh belt has a width of 1100mm, with 3 can dryers.
    7. The machine can dry at a speed of 150m/min according to the speed of the wrinkle, then after wrinkling, drying slowly.
    8. The machine layout: a single-layer type dryer measuring 22x5x1.8m (LxWxH) for facilities that are long enough but not high enough.
    9. Product moves from the exit of the oven to the rollup machine by connecting trough.
    10. Width of the conveyor: 1300mm.
    11. Quantity: 1.
  4. Folding Machine
    1. Folds 3-ply finished gauze to turn it into a 6-ply and makes it suitable for rolling.
    2. Machine material: made of stainless steel and aluminum alloy.
    3. Conveyor belt speed: adjustable.
    4. Quantity: 4.
  5. Re-Rolling Machine
    1. Automatic controlled rolling.
    2. PLC control with servo motor or step motor.
    3. Automatic length counting and cutting for the requested lengths.
    4. All aluminum alloy machine frame.
    5. Gauge channel made of stainless steel or steel parts coated with hard chrome surface treatment.
    6. Quantity: 1 machine with 4 positions on it.
  6. Electricals
    1. Pre-folding machine: 2.2kW each x quantity 3 = 6.6kW.
    2. Bandage drying machine: approximately 37kW x quantity 1.
    3. Folding machine: 1.5kW x quantity 1.
    4. Rolling machine: 3kW x quantity 1.
    5. Total kW: 47.1kW (rounded off to 50kW).
    6. Voltage: 220V or 440V, 60Hz.
  7. Boiler Capacity Needed
    1. 1 ton (75BHP), pressure at least 0.5Mpa (72.5 PSI) (use 125 PSI boiler and reduce it down to 75 PSI).
  8. Production Details
    1. Makes bandage width: exactly 110mm (6 ply) from master or 660mm (6 total folds).
    2. 4 rows in the oven.
    3. 4 rows in the re-roller.
    4. This line also suitable for 780mm gauze material width.
    5. Typically, 780mm after folding 6-ply and wrinkle shrink, the final width will become 110 to 120mm.
    6. If you use 660mm width gauze, the final width of bandage will be less than 100mm due to shrinkage after the oven.
  9. Shipping
    1. Requires quantity 3 x 40ft containers.
  10. Specifications
    1. Conveyor width: 130cm