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MAN Energy Solutions, 18V 32/40, 51 MW, Gas Engine Generating Set Package, 13.8 kV

MAN Energy Solutions, 18V 32/40, 51 MW, Gas Engine Generating Set Package, 13.8 kV

Description

  1. Overview
    1. MAN Energy Solutions, 18V 32/40, gas engine generating set package, 51 MW.
    3. Complete package of seven MAN Energy Solutions 18V 32/40 gas engine generating sets with alternators and full balance-of-plant equipment.
    4. Installed capacity: 51 MW.
    5. All seven units are sold together with the balance-of-plant equipment listed below.
    6. All materials have already been acquired, with the equipment in perfect condition.
  2. Specifications
    1. Brand: MAN Energy Solutions.
    2. Model: 18V 32/40.
    3. Capacity: 51 MW.
    4. Voltage: 13.8 kV.
    5. Quantity: 7 unit.
  3. Condition
    1. Perfect condition.
  4. Included: Generating Set
    1. 7 sets: MAN 18V32/40 generating set with Hyundai alternator HAR7 189-1028, 13.8 kV, 720 RPM, 60 Hz, 10.9 MVA, including electrical and mechanical auxiliaries.
    2. 7 units: Three-phase synchronous alternator, welded steel stator frame, electrical steel laminated core, forged steel shaft rotor, self-ventilated, IP23 protection, 10,935 kVA, 13.8 kV, 60 Hz, power factor 0.8.
    3. 7 units: Digital automatic voltage regulator (AVR) Basler DECS-200, accuracy < 0.25%, PID control, frequency limiter, paralleling compensation, MODBUS TCP interface.
    4. 7 units: Common base frame for engine and alternator, used as lubricating oil tank.
    5. 7 units: Engine seating, anti-vibration mounts with conical elements, including supports, rubber elements, lower parts, stud bolts and foundation bolts.
    6. 14 units: Engine alignment bolts.
    7. 7 units: Piping adapters.
    8. 7 units: Foundation seating structure with stops, leveling bolts, grouting material and soft rubber.
    9. 7 units: Accessories and base frame assembly including turning gear, terminal boxes, piping and cabling assembled in workshop.
    10. 7 sets: Alternator foundation bolt set.
  5. Included: Engine Auxiliary Systems
    1. 7 units: Cooling water expansion tank with dual compartments for HT and LT circuits, 500 L / 250 L, mechanical level indicator.
    2. 7 units: Charge air temperature control valve (CHATCO).
    3. 7 units: Dual-circuit radiator system with electrically driven induced draft fans, galvanized steel structure, copper tubes, aluminum/GRP fins.
    4. 7 units: Fuel oil booster module with mixing tank, booster pumps, cooler, duplex filter, pressure compensation tank, flowmeter and control cabinet.
    5. 7 units: Intake air filter unit with weather protection, droplet separator, dry filters, 40 dB(A) noise attenuation and differential pressure transmitter.
    6. 7 units: Expansion joint downstream of turbocharger, two joints per engine.
    7. 7 units: Exhaust gas silencer with vertical tailpipe for outdoor installation, 25 dB(A) attenuation, pressure loss below 10 mbar, S235JR material, supports and base plate.
    8. 7 units: Free-standing engine service platform with floor plates, guardrails, ladder and fasteners.
  6. Included: Plant Auxiliary Systems
    1. 2 units: Lubricating oil transfer pump, capacity 3 m3/h, electric motor.
    2. 1 unit: Cooling water collection tank, capacity 3000 L, mechanical level indicator.
    3. 1 unit: Make-up water pump module with one pump, capacity 3 m3/h, electric motor and expansion vessel.
    4. 3 units: Leak oil module with 250 L tank, level indicator, two discharge pumps and terminal box.
    5. 1 unit: Diesel fuel filling pump module with two pumps (duty plus standby), capacity 22 m3/h each, electric motor, dirt filter and safety valve.
    6. 1 unit: Duplex diesel fuel filter, 0.025 mm mesh, with differential pressure contact indicator.
    7. 1 unit: Diesel fuel pressure limiting valve.
    8. 2 units: Starting air receiver, 2500 L capacity, 30 bar working pressure, with valves, supports and restraints, capacity for four engine starts.
    9. 2 units: Automatic condensate drain system for starting air receiver.
    10. 1 unit: Air compressor module with two compressors (one standby), 30 bar, 100 m3/h each, intake filter, coolers, oil/water drains and electromagnetic drain.
    11. 1 unit: Control air module with screw compressor, pressure reducer 30/10 bar, oil/water separator, desiccant air dryer, filter bypass, reservoir and two reducers 10/8 bar.
    12. 1 unit: Control air buffer tank, 150 L capacity, maximum pressure 11 bar, vertical galvanized tank, safety valve, pressure gauge and condensate drain valve.
    13. 7 units: Powerhouse inlet ventilation module with two units, high-efficiency fans, 20 dB noise attenuation, G3 bag filters, rainproof housing and gravity louvers.
    14. 7 units: Powerhouse exhaust ventilation unit, roof-mounted, weather-protected.
    15. 1 unit: Compressor room inlet ventilation unit.
    16. 2 pcs: FD-4022 multistage centrifugal pump, model MP11/2 NR, 1 HP, 3500 RPM.
    17. 2 pcs: FD-5000 gear pump, model MKCB-960, 4, with mechanical seal and valve, 25 HP, 1150 RPM.
    18. 2 pcs: FD-5024 gear pump, model MKCB-960, 4, with mechanical seal and valve, 25 HP, 1150 RPM.
    19. 1 pc: FD-5043 gear pump, model MKCB, 3, with mechanical seal and valve, 15 HP, 1750 RPM.
    20. 1 pc: ET-8000-A submersible centrifugal pump, model MTSB-120, 0.5 HP, 3500 RPM, 220 V.
    21. 1 pc: ET-8000-A submersible centrifugal pump, model AMB-S 80WQ40-15-3, 3 kW, 3500 RPM, 440 V.
    22. 3 pcs: Simplex strainer, nodular cast iron, DN 6 in / DN 8 in / DN 4, 150 lb RF, mesh M150 / M60 / M100, Viton seals.
  7. Included: Control and Electrical Systems
    1. 7 units: Engine Control Panel (ECP), interface between generating set and GCP, floor-mounted with plinth, 2000 x 2200 x 600 mm, air-conditioned, UPS 230 V, IP54.
    2. 7 units: Generator Control Panel (GCP), generator control, protection and supervision, floor-mounted, 800 x 2100 x 600 mm, ventilation fans, digital protection relay, PLC S7-400.
    3. 1 unit: Common Control Panel (CCP), plant equipment control and supervision, transformer protection and synchronization, 2400 x 2100 x 600 mm, ventilation fans, PLC S7-400H.
    4. 1 unit: Remote Access Unit (RAU), Internet communication, wall-mounted, 300 x 300 x 210 mm, IP54, remote access selector switch, 24 VDC supply from CCP.
    5. 1 unit: SCADA system, HMI interface with servers, two UPS, four servers, GPS, KVM console, network, RAID 6 x 600 GB, three operator stations with two 27 in monitors each.
    6. 1 unit: CoCoS-EDS engine diagnostic system with two PCs, monitors, keyboards, printers, data logging software, trending and diagnostic functions.
    7. 1 unit: Connection cables between EDS Databox and CoCoS-EDS hardware.
    8. 7 units: Engine Auxiliary Panel (EAP), LV sub-distribution, MCC for generator auxiliaries, 2400 x 2200 x 600 mm, air-conditioned, IP54, ET200M peripherals.
    9. 1 unit: Common Auxiliary Panel (CAP), LV sub-distribution for plant auxiliaries, 2400 x 2200 x 600 mm, air-conditioned, IP54, ET200M.
    10. 7 units: Radiator Panel (ERP), LV sub-distribution for radiator auxiliaries, 2400 x 2200 x 600 mm, ventilation fans, IP54.
    11. 1 unit: AC Distribution Panel (ACDP), supply for internal lighting, HVAC and socket outlets for all electrical panels, 800 x 2100 x 600 mm, ventilation fans, IP42.
  8. Included: Tools and Documentation
    1. 1 set: Standard and special tool set for engine, including basic, hydraulic, measuring, injection, governor tools and component assembly/disassembly devices.
    2. 1 unit: Crankshaft web deflection measuring device.
    3. 1 unit: Electric valve cone grinding tool for exhaust valves, HUNGER brand.
    4. 1 unit: Electric valve seat grinding tool for intake and exhaust valves, 115 V AC.
    5. 3 sets: Complete sets of basic technical documentation for generating set and equipment, hard copy: operation manuals, instructions, spare parts catalog, acceptance certificates and drawings.
  9. Stated Benefits
    1. Reduced operating costs.
    2. High reliability even under demanding conditions.
    3. Stable power supply.