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NovaStar, GS130, Laminating and Cross Cutting Machine for Carbon Fiber Composite Fabric, New, 1,600 mm (63 in) Effective Product Width, 2,540 mm (100 in) Stacking Platform

NovaStar, GS130, Laminating and Cross Cutting Machine for Carbon Fiber Composite Fabric, New, 1,600 mm (63 in) Effective Product Width, 2,540 mm (100 in) Stacking Platform

Description

  1. Overview
    1. Brand: NovaStar
    2. Model: GS130
    3. Condition: new, built to order
    4. Quantity: 1 unit
    5. Laminating machine for carbon fiber composite fabric, new and built to order.
    6. The line unwinds the coated webs, joins them at a traction composite nip, rewinds the release film and the paper that are peeled away, cuts the laminated product to length in line and stacks the cut product.
    7. Effective product width: 1,600 mm (63 in).
    8. Cutting width: 1,700 mm (66.9 in).
    9. Design linear speed: 1 to 20 m/min (3.3 to 65.6 ft/min).
    10. Total installed power: approximately 20 kW.
    11. Equipment dimensions: 5,400 x 2,200 x 2,000 mm (212.6 x 86.6 x 78.7 in). The builder gives this figure for reference only.
  2. Material and Finished Product
    1. Unwinding web make up: paper, carbon fiber fabric and release film.
    2. Layer thickness: paper 0.0762 mm (3 mil), carbon fiber fabric 0.127 mm (0.005 in), release film 0.0254 mm (1 mil).
    3. Laminated product structure: paper, carbon fiber fabric, carbon fiber fabric and release film.
    4. Final product thickness: approximately 0.3556 mm (0.014 in).
    5. Effective product width: 1,600 mm (63 in).
  3. Utilities
    1. Service voltage: 480 V, 60 Hz, 3 phase.
    2. Control voltage: 220 V and 24 V DC.
    3. Air pressure requirement: 0.5 to 0.8 MPa (73 to 116 psi).
  4. Machine Modules
    1. Unwinding device with closed loop tension control, 2 sets, for unwinding the carbon fiber fabric, with an automatic alignment device.
    2. Rewinding device, torque winding, 2 sets, one for the lower film layer and one for the upper paper layer.
    3. Traction composite roller, active traction with adjustable air pressure, 1 set, for carbon fiber transport and compaction.
    4. Cutting machine, L = 1,700 mm (66.9 in), 1 set, for in line cutting of the product.
    5. Product stacking platform, welded assembly, 1 set, for stacking the cut product.
    6. Production line electrical control system, 1 set, with man machine interactive control.
  5. Unwinding Device
    1. Single station active unwinding with closed loop tension control.
    2. Unwinding shaft: 3 in (76 mm) diameter inflatable air shaft.
    3. Unwinding diameter: 300 mm (11.8 in).
    4. Unwinding width: 1,600 mm (63 in).
    5. Transition guide rollers: aluminum alloy, surface anodized and dynamically balanced.
    6. Electric web guide on the unwind, so the substrate does not wander off its path.
    7. Flattening and peeling rollers are fitted so the laminated product comes out free of bubbles.
  6. Rewinding Device
    1. Torque winding.
    2. Rewinding shaft: 3 in (76 mm) diameter inflatable air shaft.
    3. Quantity: 2 sets, one for the film and one for the paper.
    4. Rewind diameter: 200 mm (7.9 in).
  7. Traction Composite Roller
    1. Upper roller: nitrile rubber. Lower roller: steel.
    2. Roller diameter: 300 mm (11.8 in).
    3. The lower roller is the driving roller and the upper rubber roller is the driven roller.
    4. Active traction, with the nip air pressure adjustable.
  8. Cutting Machine
    1. Cutting machine length: L = 1,700 mm (66.9 in).
    2. Auxiliary traction by two rubber rollers, with an alumina material storage roller.
    3. Traction roller: 120 mm (4.7 in) diameter x 1,700 mm (66.9 in) face.
    4. Traction roller construction: high strength steel core with a nitrile rubber covered face.
    5. Blade material: alloy steel.
    6. Cutting width: 1,700 mm (66.9 in).
    7. Audible and visual alarm system covering the machine alarms.
  9. Product Stacking Platform
    1. Welded square tube frame with a stainless steel top panel.
    2. Platform size, length by width: 2,540 x 1,550 mm (100 x 61 in).
  10. Electrical Control System
    1. Touch screen human machine interface for interactive control.
    2. PLC: Siemens.
    3. Variable speed drives for the line drives.
    4. Contactors and motor protectors: Schneider or equivalent quality.
    5. Relays: Omron or equivalent quality.
    6. Circuit breakers: branded, to equivalent quality.
    7. Push buttons, switches and indicator lights: Siemens or equivalent quality.
  11. Warranty and Support
    1. One year warranty on the complete machine, with service available for the life of the machine.
    2. Component material cost during the warranty period is carried by the seller.
    3. Technical response to a service call within 24 to 48 hours.
    4. Technicians are sent to the buyer's works to install and test the line.
    5. The visiting technicians' travel, inland transport, medical, lodging and meal costs are carried by the buyer.
    6. The buyer may send an engineer to the builder's works for training in the month before shipment.
    7. Complete technical support documentation and electrical drawings supplied in English.
    8. Spare parts list supplied.
  12. Condition and Supply
    1. Condition: new, built to order.
    2. Quantity: 1 machine.
    3. Delivery time: 80 days from receipt of the down payment.
    4. Packing: the goods are loaded into the container, packing included.
    5. Power on test at the works before delivery is included.