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NovaStar, LC182, Laminating and Cutting Line for Coated Fabric, New, 1,600 mm (63 in) Width, 2 Unwinds, 2 Liner Rewinds, Cross Cutter to 2,500 mm (98 in) (New)

Description

  1. Overview

    1. Make: NovaStar

    2. Model: LC182

    3. Type: Laminating and cutting line for coated fabric

    4. Condition: New, built to order

    5. Quantity: 1 line, quoted as 1 complete set

    6. Specially designed for production of non-standard laminated products

    7. Base materials: fiber cloth, release film and PE film

    8. Lamination method: lamination process, cold nip with pneumatic press-roller compression, no heating

  2. Main Components

    1. Base-material unwinding unit, 2 sets: 1 set at machine bottom, 1 set at machine top

    2. Stripping rewinding unit, 2 sets: 1 set at machine bottom, 1 set at machine top

    3. Lamination unit, 1 set

    4. Cross-cutting unit, 1 set

    5. Line-connection device, 1 set

    6. Splicing table, wood board

  3. Performance

    1. Effective laminating width: 1,600 mm (63.0 in)

    2. Roll face width: 1,650 mm (65.0 in)

    3. Mechanical speed: 30 m/min (98 ft/min)

    4. Working speed: 10-25 m/min (33-82 ft/min), depending on raw materials

    5. Coating speed, as stated on the front page of the quotation: 1-25 m/min (3.3-82 ft/min)

    6. Winding edge accuracy: end-face deviation within 1.5 mm (0.06 in)

    7. Total motor power: approx. 23 kW (31 hp)

    8. Machine weight: approx. 8 tons (17,600 lb)

    9. Laminator overall dimensions: 6,500 mm x 2,700 mm x 2,500 mm (21 ft 4 in x 8 ft 10 in x 8 ft 2 in), length x width x height

    10. Complete line on the layout drawing: 12,150 mm (39 ft 10 in) long overall, 2,315 mm (7 ft 7 in) high, made up of 3,700 mm, 1,500 mm, 4,050 mm, 800 mm and 2,100 mm sections

  4. Unwinding Units, 2 Sets

    1. Type: single station

    2. Effective unwinding width: 1,600 mm (63.0 in)

    3. Maximum unwinding diameter: 800 mm (31.5 in)

    4. Unwinding shaft: 1 key-type 3 in (76 mm) air-expansion shaft per station, with 1 pair of safety chucks

    5. Unwinding brake: 20 kg magnetic powder brake, 1 set per station

    6. Tension control: 30MTA taper-tension controller, 1 set per station

    7. Web guiding: ultrasonic automatic edge-position controller, 1 set per station

    8. Machine frame: welded section steel and channel steel

  5. Stripping Rewinding Units, 2 Sets

    1. Type: single station

    2. Effective rewinding width: 1,600 mm (63.0 in)

    3. Maximum rewinding diameter: 400 mm (15.7 in)

    4. Rewinding shaft: 1 key-type 3 in (76 mm) air-expansion shaft per station, with 1 pair of safety chucks

    5. Drive: reduction motor 4 kW (5.4 hp) with 3.7 kW vector inverter and clutch, under PLC control

    6. Tension control: 10 kg magnetic powder clutch, 1 set

    7. Machine frame: welded section steel and channel steel

  6. Lamination Unit

    1. Traction cooling roller: 300 mm (11.8 in), hard chrome plated and mirror finished, 1 piece

    2. Lamination press roller: 200 mm (7.9 in) EPDM rubber roller, Shore hardness 68-72, 1 piece

    3. Press-roller compression: pneumatic actuation

    4. Drive: reduction motor 7.5 kW (10 hp) with 7.5 kW vector inverter, under PLC control

    5. Machine frame: fabricated from steel plate and section steel

  7. Cross Cutting Unit

    1. Transverse cutting of the laminated web, with computer control, DC speed regulation, automatic fixed-length setting, automatic counting and audio-visual alarm

    2. Static elimination device at the material outlet

    3. Effective cutting width: 50-1,600 mm (2.0-63.0 in)

    4. Effective cutting length: 50-2,500 mm (2.0-98.4 in)

    5. Effective cutting grammage: 50-300 g

    6. Maximum mechanical speed: 10-25 m/min (33-82 ft/min)

    7. Main motor: AC motor, 2.2 kW (3.0 hp)

    8. Feeding motor: stepping motor, 350B

    9. Inverter: 2.2 kW

    10. Cutter carriage: cam type

    11. Cutting mode: cold cutting

    12. Cutting blade: 1 set alloy steel blade, A7III

    13. Rubber rollers: 2 wear-resistant rollers, 80 mm (3.1 in)

    14. Machine frame: channel-steel construction

    15. Weight: 1,200 kg (2,646 lb)

    16. Overall dimensions: 2,300 mm x 2,250 mm x 1,500 mm (90.6 in x 88.6 in x 59.1 in)

  8. Controls, Safety and Finish

    1. PLC: Siemens, 1 set

    2. HMI touch screen: 10 in, 1 set

    3. All magnetic powder brakes fitted with transparent mesh guards, all gear drives with protective covers, protection devices at the lamination nip point

    4. Operation panel for the top-mounted unwinding unit relocated to the lower panel

    5. Working walkway: 700 mm (27.6 in) wide, one-way traffic, 3 mm steel tread plate, with safety guardrails and access ladder

    6. Ladder width 580 mm (22.8 in); guardrail height 1.2 m (3 ft 11 in), composite pipe

    7. Whole-machine anti-rust treatment

    8. Machine color: off-white and red

  9. Site Requirements, by the Buyer

    1. Power supply: 3-phase 480 V, 60 Hz, 50 A AC; single-phase 110 V

    2. Cold water: inlet and outlet cooling water pipes for the cooling roller, plus a cooling water tower

    3. Workshop indoor clear height: at least 5 m (16 ft 5 in)

    4. Machine grounding: ground resistance below 4 ohms, separate from the lightning-protection system

    5. Air compressor

    6. Test-run raw materials

    7. Accommodation and meals for the commissioning technicians

  10. Condition and Supply

    1. Condition: new, built to order

    2. Quantity: 1 line

    3. Delivery: within 90 days from the deposit

    4. Payment: 50 percent in advance, balance of 50 percent before delivery, after first testing at the works

    5. A layout drawing of this line is on file