NovaStar, ML133, Cattle and Pig Slaughter Line, 25 Cattle and 50 Pigs per Shift (New)

Description

  1. Overview
    1. New complete cattle and pig slaughter line, semi-automatic, for 25 cattle and 50 pigs per shift (8 hours per shift)
    2. Designed to a matching plant layout for a slaughter hall of 140 x 60 x 20 ft (L x W x H)
    3. Traditional stun slaughter; main product half carcasses; by-products edible viscera and economic by-products
    4. Live weight: cattle 800 kg (1,764 lb), pigs 130 kg (287 lb)
    5. Carcass chilling capacity (0 to 4 °C / 32 to 39 °F): 50 cattle carcasses and 100 pig carcasses, equivalent to 2 days of slaughter
    6. Equipment materials: hot-dip galvanized steel, 304 stainless steel and high-strength composite nylon
  2. Plant Data
    1. Motor data: 480 V, 60 Hz, 3 phase
    2. Total installed power for the equipment: 50.8 kW (68.1 hp)
    3. Water consumption: cattle 20 tons per day, pigs 15 tons per day
    4. Waste water: cattle 24 tons per day, pigs 18 tons per day
    5. Labor: 14 to 16 workers
  3. Cattle Killing and Bleeding Unit
    1. Oblique stunning box (1 set) with cattle receiving plate (1 set): cattle limit box, entrance device, head clamping device, side door lifting device and bottom overturn plate; hot-dip galvanized structure with polyamide plate; 0.6 to 0.8 MPa, 630 L air per cycle, up to 60 head per hour, 2,800 x 1,375 x 3,220 mm (L x W x H)
    2. Security piles, 304 stainless steel (12 pcs): 120 mm diameter x 1,400 mm, 400 mm spacing
    3. Bleeding hoist (1 set): 2 ton electric hoist, galvanized automatic hanging device and heavy hook, low-voltage control switches; 2,000 kg capacity, 3.0 kW, 6 m lifting height, 8 m/min
    4. Bleeding conveying line with shackle return rail (30 m): galvanized 12# double channel steel, H225 galvanized hangers, 60 x 4 mm 304 stainless steel tube rail, 600 mm hanger spacing
    5. Blood trough, 304 stainless steel (1 set): 3,000 x 1,000 x 400 mm
    6. Cattle bleeding shackles (6 pcs): galvanized hanger and roller, 304 stainless steel shackle, 2,000 kg maximum load
    7. Fixed platform for carcass transfer (1 set): 304 stainless steel columns, anti-skid fiberglass grating, water tray, ladder and handrail; 2,000 x 1,000 x 2,000 mm
    8. Hoof slide chute, 304 stainless steel (1 set): 350 mm diameter x 2,400 mm
    9. Carcass transfer hoist (1 set): 1 ton anchor chain electric hoist, 304 stainless steel hook; 1.5 kW, 1,000 kg, 3 m lifting height
  4. Pig Killing, Scalding and Dehairing Unit
    1. Pneumatic stunning box (1 set): 304 stainless steel with high-polymer nylon plate, pneumatic entrance and side door, stainless steel collection grid; 0.6 to 0.8 MPa, 190 L air per cycle, 1,700 x 600 x 2,000 mm, up to 100 head per hour
    2. Hand-held electric pig stunner (1 set): stainless steel stunning tongs and stunning generator; 0.5 to 1.2 A, 70 to 90 V (pigs of 90 to 110 kg), 2 to 3 s stunning time, up to 120 head per hour
    3. Bleeding elevator (1 set): hot-dip galvanized frame, galvanized plate chain, wear-resistant wheels with push dogs, 60 x 4 mm tube rail and 40 x 40 x 4 mm twin rail in 304 stainless steel; 1.5 kW, 2,100 mm lifting height
    4. Bleeding tube rail with shackle return rail (30 m): galvanized 10# double channel steel, H225 cast hangers, 60 x 4 mm 304 stainless steel tube rail, 600 mm hanger spacing
    5. Blood trough, 304 stainless steel (1 set): 3,000 x 1,000 x 400 mm
    6. Pulley hooks with bleeding shackles (10 pcs): stainless steel cast hanger, 304 stainless steel shackle, 500 kg maximum load
    7. Pneumatic pig unloading device (1 set): galvanized support, aluminum alloy cylinder; releases the pig into the scalding tank
    8. Steam scalding tank with temperature control system (1 set each): 304 stainless steel inside and out, 70 mm polyurethane insulation, stainless steam heating pipe; 58 to 62 °C (136 to 144 °F); 3,000 x 1,800 x 750 mm
    9. Hydraulic dehairing machine (1 set): galvanized frame, 2 dehairing rollers with rubber paddles, stainless steel rake, chain drive, hydraulic power unit; 5.5 + 2.2 kW, 1,800 mm effective length, pigs up to 130 kg, 30 to 40 s per pig, 100 head per hour, 2,350 x 1,300 x 1,700 mm, 1,650 kg
    10. Carcass receiving table, 304 stainless steel (1 set): 1,800 x 1,200 x 700 mm
    11. Pig carcass elevator (1 set): galvanized C-beam track, nylon rollers and plate chain, push dogs, 40 x 40 x 4 mm stainless double rail; 1.5 kW
  5. Cattle and Pig Carcass Processing Unit
    1. Manual carcass processing conveying line (48 m): galvanized 10# double channel steel, 60 x 4 mm 304 stainless steel tube rail, H225 hangers, 600 mm spacing
    2. Dual-column lifting platforms, 304 stainless steel with anti-skid grating, ladder, handrail, pneumatic foot valve, apron washer and hand wash and knife sterilizer: breast pre-skinning (1 set), carcass splitting (1 set) and USDA carcass inspection (1 set), each 2,000 x 1,060 mm board, 1,600 mm lift, 250 kg, 370 L air per cycle; white offal platform with pneumatic offal slide (1 set), 1,000 mm lift, 310 L air per cycle
    3. Hydraulic dehiding machine with lifting platform (1 set): galvanized frame, 304 stainless steel hide roller and chain, hydraulic power unit and controls, cross-lever handle, stainless platform; 5.5 kW hydraulic motor, 2.2 kW roller motor, 2.2 m cylinder stroke, 6 MPa, 1,200 x 800 mm platform, up to 40 cattle per hour
    4. Fore-leg fixing stake (1 set): 304 stainless steel platform, ladder, handrail and leg chain; 1,000 x 800 x 1,400 mm
    5. Sternum saw sterilizer (1 set): 82 °C (180 °F) hot water, electric heating 3.0 kW, 600 x 288 x 855 mm
    6. Pneumatic hind-leg spreader (1 set): galvanized base, 1 feed cylinder and 2 spreading cylinders, 1,200 mm spread
    7. Splitting band saw sterilizer (1 set): 82 °C (180 °F) hot water, electric heating 2.0 kW, 938 x 288 x 855 mm
    8. On-rail carcass scale (1 set): high-precision load cells, LCD display with printer; 600 kg capacity, 50 g resolution
    9. Fixed platform for carcass washing (1 set): 304 stainless steel, anti-skid grating, water tray, ladder and handrail; 1,600 x 1,000 x 1,000 mm
    10. Splash screens, 304 stainless steel (2 sets): 3,500 x 1,550 mm (W x H)
    11. Hand wash and knife sterilizers (3 sets): 304 stainless steel, rotating tap, foot switch, steam heated, 82 °C (180 °F)
    12. Slaughter equipment electrical control box (1 set) with power and control cables (1 set): stainless steel waterproof enclosures with breakers, contactors, transformers, emergency stops and operator switches
  6. By-Product Processing Unit
    1. Hoof scalding tank (1 set): 304 stainless steel, 60 mm polyurethane insulation, steam heated, 58 to 62 °C; 1,900 x 900 x 700 mm
    2. Stainless steel workbenches (3 sets): 1,900 x 900 x 800 mm
    3. White offal receiving chute (1 set): 8,900 x 900 x 800 mm, 50 mm deep
    4. Tripe washing machine (1 set): 304 stainless steel, 4.0/5.5 kW two-speed, 55 to 60 °C water; 120 cattle tripes or 600 sheep/goat tripes per hour
    5. Red offal receiving chute (1 set): 3,000 x 900 x 800 mm, 50 mm deep
    6. 200 L standard trolleys, 304 stainless steel (6 sets): 620 x 620 x 700 mm
  7. Carcass Transport and Storage Unit
    1. Carcass transport and storage tube rail (150 m) for chilling, deboning and dispatch: galvanized 10# double channel steel, H225 cast hangers, 60 x 4 mm 304 stainless steel tube rail
    2. Tube rail switches (22 pcs, 4 types: 1LG, 1RG, 2LG, 2RG) and 90° tube rail bends (18 pcs)
    3. Cattle carcass pulley hooks (120 pcs): 304 stainless steel cast hanger, 22 mm hook, about 3.1 kg, 1,000 kg maximum load
    4. Carcass pulley hooks (120 pcs): 304 stainless steel cast hanger, 18 mm hook, 500 kg maximum load
    5. Second on-rail carcass scale (1 set) with independent 304 stainless steel weighing rail: 600 kg, 50 g resolution
    6. Quarter-carcass lowering machine (1 set): galvanized closed track, plate chain with pusher dogs, 60 x 4 mm tube rail; 1.5 kW, 1,200 mm lowering and lifting height
  8. Installation Material
    1. Columns and main steel beams (25 tons): carbon structural steel, hot-dip galvanized, DN125 columns
    2. Installation connectors (1 set): galvanized connecting beams, rigid connectors, plates, screws, bolts, nuts and expansion bolts
  9. Air Compressor System
    1. Screw air compressor: 11 kW, 0.8 MPa, 1.7 m³/min, 1,050 x 750 x 1,000 mm
    2. 1.0 m³ compressed air tank: 800 mm diameter x 2,200 mm
    3. Main, precision and high-precision compressed air filters
    4. Compressed air dryer: 0.375 kW, 2.0 m³/min, 730 x 420 x 680 mm
    5. Compressed air piping: 3/4 in to 1 1/2 in galvanized main pipe, 1/2 in galvanized branches, fittings, stainless steel valves, water-oil separators and pressure control valves
  10. Not Included
    1. Pneumatic cattle stunner, sternum saw, splitting band saw and reciprocating breaking saw (buyer to supply)
    2. Installation and installation tools, boiler and hot water, cold water and steam piping, foundations and building, refrigeration and chilling systems, waste water treatment plant and harmless treatment system for condemned material