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NovaStar, ML135, Cattle Slaughter Line, 30 Head per Shift (New)

NovaStar, ML135, Cattle Slaughter Line, 30 Head per Shift

Description

  1. Overview
    1. New cattle (beef) slaughter line for 30 head per shift
    2. Kill floor equipment and overhead rail system, from the stunning box through bleeding, dehiding, evisceration, splitting and weighing to the chilling rails
    3. Laid out to a matching layout plan: stunning box, stunning and sticking, shackling, bleeding, horn and forehoof removal, bunging and pre-skinning, hind hoof removal and rail change, pre-skinning, chest opening, hide pulling, white offal removal, red offal removal, carcass splitting, 2 overhead scales and 3 chilling containers of 30 head each, each 2,400 x 12,000 mm (94.5 x 472.4 in), with 4,000 mm (157.5 in) doorways
    4. Materials: hot-dip galvanized steel structure, stainless steel where stated, Type 304 stainless steel bloodletting trough
    5. Complete equipment list of 42 positions below, with quantities
  2. Stunning and Bleeding
    1. Stunning box (1 set): restrains cattle for stunning; 3,000 x 1,000 x 3,600 mm (118.1 x 39.4 x 141.7 in); pneumatic entry gate; pneumatic bottom board and side panel, adjustable for cattle discharge; neck clamps for secure positioning; main box of hot-dip galvanized U-channel steel 80 x 43 x 5 mm with 5 mm steel plate; frame of 80 x 80 x 5 mm hot-dip galvanized square tube
    2. Non-penetrating stunner (1 set): pneumatic; 13 bar (189 psi) air pressure; stunning bolt 85 mm long, 16 mm diameter; 12.6 kg (27.8 lb); with all accessories
    3. Receiving pallet (1 set): receives the cattle released from the stunning box; 60 x 60 x 3 mm square steel tube and 5 mm steel plate; 2,700 x 1,400 mm (106.3 x 55.1 in); hot-dip galvanized steel
    4. Safety bollards (14 sets): restrain cattle for sticking; 2,680 x 1,850 x 2,280 mm (105.5 x 72.8 x 89.8 in); 60 head per hour for cattle of 180 to 1,200 kg (397 to 2,646 lb); power: HPU 7.5 kW + motor 2.2 kW; 1 stainless steel bleeding tray, 1 power box, 1 control box, 1 hydraulic power unit (HPU); hot-dip galvanized steel unless otherwise specified
    5. Bloodletting trough (1 set): collects the blood; Type 304 stainless steel, 2 mm thick; 6,000 x 1,400 x 250-500 mm (236.2 x 55.1 x 9.8-19.7 in); frame of 38 x 38 x 1.5 mm stainless steel square tube; 2 outlets with nylon plugs, for blood drainage and water drainage
    6. Bleeding hoisting system (1 set): raises the cattle to the bleeding rail; electric hoist, 3 kW (4 hp); lifting height 7 m (23 ft); lifting capacity 2,000 kg (4,409 lb); lifting speed 14 m/min (45.9 ft/min); overload protector and controller; bolting and fixing accessories; hot-dip galvanized steel unless otherwise specified
    7. Manual conveyor for carcass bleeding, 18 m (59.1 ft): conveys the carcasses along the bleeding rail; hot-dip galvanized steel; 60 mm diameter x 4 mm stainless steel tube rail hung below double-U sections with hangers; double-U sections joined with screw bolts and platen fasteners and anchored to the steel beams with square tube; with elbows and rail switches
    8. Empty shackle return system, 24 m (78.7 ft): returns the empty shackles to the shackling point; motor drive 1.5 kW (2 hp); length 4 m; 60 mm diameter x 4 mm stainless steel tube rail; mandrel tensioner and chain with pushing blocks; hot-dip galvanized steel unless otherwise specified
    9. Bleeding shackles (20 sets): hang the cattle on the bleeding rail; hot-dip galvanized frame; quenched roller with 2 ball bearings and grease nipple; stainless steel loop chain and hanger; capacity 2,000 kg (4,409 lb)
    10. Manual position brakes (13 sets): limit the movement of the carcass on the bleeding conveyor; manual steel rope; hot-dip galvanized steel unless otherwise specified
  3. Rail Change and Fixed Work Platforms
    1. Electric hoist for rail change (1 set): transfers the cattle via roller hooks to the overhead conveyor; lifting capacity 2,000 kg (4,409 lb); lifting height 4 m (13.1 ft); 1.1 kW (1.5 hp); bolting materials, controller and safety lanyard; stainless steel unless otherwise specified
    2. Fixed work platform for sticking (1 set): dimensions per the layout drawing; 25 mm high anti-skid fiberglass grating top; frame of 80 x 40 x 1.5 mm and 50 x 50 x 1.5 mm stainless steel square tube; legs of 159 mm diameter x 2 mm stainless steel round tube; crossbar spacing 300 to 500 mm; guardrail; steps where the height exceeds 600 mm
    3. Fixed work platform for removing horns and forehooves (1 set): 1,800 x 800 mm (70.9 x 31.5 in); 25 mm high anti-skid fiberglass grating top; frame of 80 x 40 x 1.5 mm and 50 x 50 x 1.5 mm stainless steel square tube; legs of 159 mm diameter x 2 mm stainless steel round tube; crossbar spacing 300 to 500 mm; guardrail; steps where the height exceeds 600 mm
    4. Fixed work platform for rehanging carcasses (1 set): 4,500 x 1,000 mm (177.2 x 39.4 in); 25 mm high anti-skid fiberglass grating top; frame of 80 x 40 x 1.5 mm and 50 x 50 x 1.5 mm stainless steel square tube; legs of 159 mm diameter x 2 mm stainless steel round tube; crossbar spacing 300 to 500 mm; guardrail; steps where the height exceeds 600 mm
    5. Slide tube for hind hooves (1 set): 400 mm diameter x 2 mm tube; L-shaped hoof chute; stainless steel
  4. Roller Hooks and Hook Handling
    1. Roller hooks (200 sets): cast stainless steel frame; 22 mm diameter stainless steel hook; duplex sealed bearing
    2. Wheeled racks for transferring roller hooks (2 sets): hot-dip galvanized structure; 2 fixed and 2 swivel wheels
    3. Electric hoist for the wheeled rack (1 set): lifts the rack to a convenient working position; lifting capacity 2,000 kg (4,409 lb); lifting height 4 m (13.1 ft); 1.1 kW (1.5 hp); bolting materials, controller and safety lanyard; stainless steel unless otherwise specified
  5. Dehiding, Evisceration and Splitting
    1. Lifting work platforms for pre-dehiding and carcass splitting (3 sets): facilitate manual pre-skinning; pneumatic, with air cylinder; stainless steel bottom board and guardrail; 1,700 x 1,000 mm (66.9 x 39.4 in); lifting capacity 200 kg (441 lb); lifting height 400 to 2,000 mm (15.7 to 78.7 in); hand washer with knife sterilizer and apron washer not included with the platform (listed separately); hot-dip galvanized steel unless otherwise specified
    2. Hide pulling machine (1 set): pulls the cattle hide from top to bottom; hydraulic, with oil cylinder; 1 stainless steel pulling drum; 2 stainless steel pulling chains; 1 hydraulic power unit, 7.5 kW (10.1 hp); automated chain release mechanism; hot-dip galvanized steel unless otherwise specified
    3. Fixed work platform for brisket opening (1 set): dimensions per the layout drawing; 25 mm high anti-skid fiberglass grating top; frame of 80 x 40 x 1.5 mm and 50 x 50 x 1.5 mm stainless steel square tube; legs of 159 mm diameter x 2 mm stainless steel round tube; crossbar spacing 300 to 500 mm; guardrail; steps where the height exceeds 600 mm; 1 set of stakes for fixing the forelegs and 2 sets of fixing chains
    4. Lifting work platforms for hide pulling (2 sets): pneumatic, with air cylinder; stainless steel bottom board and guardrail; 1,000 x 700 mm (39.4 x 27.6 in); lifting capacity 200 kg (441 lb); lifting height 400 to 2,000 mm (15.7 to 78.7 in); hand washer with knife sterilizer and apron washer not included with the platform (listed separately); hot-dip galvanized steel unless otherwise specified
    5. Leg spreading device (1 set): spreads the hind legs for carcass splitting; 1 pneumatic cylinder; hock spacing 1,000 mm (39.4 in); stainless steel unless otherwise specified
    6. Fixed work platform for removing white offal (1 set): 2,000 x 900 mm (78.7 x 35.4 in); 25 mm high anti-skid fiberglass grating top; frame of 80 x 40 x 1.5 mm and 50 x 50 x 1.5 mm stainless steel square tube; legs of 159 mm diameter x 2 mm stainless steel round tube; crossbar spacing 300 to 500 mm; guardrail; steps where the height exceeds 600 mm; 1 set of stakes for fixing the forelegs and 2 sets of fixing chains
    7. White offal chute (1 set): stainless steel; 750 mm (29.5 in) wide, 1,200 mm (47.2 in) wide at the entrance
    8. Fixed work platform for removing red offal (1 set): 2,000 x 1,200 mm (78.7 x 47.2 in); 25 mm high anti-skid fiberglass grating top; frame of 80 x 40 x 1.5 mm and 50 x 50 x 1.5 mm stainless steel square tube; legs of 159 mm diameter x 2 mm stainless steel round tube; crossbar spacing 300 to 500 mm; guardrail; steps where the height exceeds 600 mm
    9. Splash guard (1 set): prevents splashing during splitting; 3,500 x 1,550 mm (137.8 x 61 in); stainless steel, 2 mm thick
    10. Brisket saw (1 set): made in Germany or the USA
    11. Splitting band saw (1 set): made in Germany or the USA
  6. Weighing, Rails and Chilling
    1. Overhead rail scales (2 sets): weigh the carcasses; capacity 500 kg (1,102 lb); 1 sensor, 1 stainless steel twin rail, 1 digital display with communication interface, 1 thermal printer and weighing software
    2. Rail bridges for the chilling room (6 sets): retractable conveyor rail sections for insulated door clearance; 60 mm diameter x 4 mm stainless steel tube rail
    3. Manual conveyor for carcass dressing and chilling, 170 m (557.7 ft): conveys the carcasses through dressing and chilling; hot-dip galvanized steel; 60 mm diameter x 4 mm stainless steel tube rail hung below double-U sections with hangers; double-U sections joined with screw bolts and platen fasteners and anchored to the steel beams with square tube; with elbows and rail switches
  7. By-Products
    1. Tripe washing machine (1 set): stainless steel; 1,350 x 1,050 x 1,300 mm (53.1 x 41.3 x 51.2 in); sealed centrifugal design; hot water consumption 750 L/hr (198 gal/hr); processing cycle adjustable by frequency, 10 to 15 minutes; 40 tripes per hour; 4 kW (5.4 hp)
    2. Standard trolleys (4 sets): carry by-products and meat; 2 fixed and 2 swivel nylon wheels; stainless steel unless otherwise specified
  8. Hygiene
    1. Hand washers with knife sterilizer (10 sets): 540 x 330 x 1,130 mm (21.3 x 13 x 44.5 in); splash guard, plumbing trap and foot pedal; sterilizer with knife holder, overflow pipe and manual valve; stainless steel unless otherwise specified
    2. Brisket and quartering saw sterilizers (2 sets): 660 x 360 x 800 mm (26 x 14.2 x 31.5 in); stainless steel unless otherwise specified
    3. Band saw sterilizer (1 set): 1,060 x 360 x 1,200 mm (41.7 x 14.2 x 47.2 in); stainless steel unless otherwise specified
    4. Apron washers (2 sets): 800 x 1,290 mm (31.5 x 50.8 in); shower head controlled by foot pedal; stainless steel unless otherwise specified
  9. Controls, Steelwork and Support
    1. Electrical control system (1 set): water-resistant control cabinet; cables and wires from the power distribution cabinet to the equipment; cable tray and PVC conduit
    2. Secondary beams, anchoring materials and bolting parts (8 t): all steel hot-dip galvanized
    3. On-site technical support: installation supervision and guidance, commissioning test and training; up to 2 specialists for up to 90 days on site (transit time excluded); travel, board and lodging at the buyer's expense
  10. Not Included
    1. Main beams, columns and corbels (to be purchased locally by the buyer, or quoted on request)