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NovaStar, GC169, Paper Edgeboard (Corner Board) Machine, V/L Profile with Notching, 70 m/min (New)

NovaStar, GC169, Paper Edgeboard (Corner Board) Machine, V/L Profile with Notching, 70 m/min

Description

  1. Overview
    1. New paper edgeboard machine (paper corner board / angle board), built to order
    2. Makes V-profile and L-profile edgeboards, with in-line notching
    3. Complete line: festoon paper stand (13 + 1 layers), glue station, wrapping unit, 5-set wheel pressing unit, servo notching and servo cutter, conveyor, auto stacking table and collection table
    4. 3 sets of dies included
    5. Power supply: 380 V, 50 Hz, 3-phase (built to order; other voltages available on request)
  2. Main Specifications
    1. V board size: 20 x 20 mm to 100 x 100 mm (0.8 x 0.8 in to 3.9 x 3.9 in)
    2. V board thickness: 1.5 mm to 10 mm (0.06 in to 0.39 in)
    3. Notching size: 20 x 20 mm to 100 x 100 mm
    4. Notching: 1 cut, 2 cuts, 3 cuts, 4 cuts or continuous
    5. Notching thickness: 1.5 mm to 5 mm (0.06 in to 0.2 in)
    6. Cutting length: 50 mm to 9,999 mm (2 in to 32.8 ft)
    7. Shortest notching cutting length: 200 mm (7.9 in)
    8. Top designed speed: 70 m/min (230 ft/min) for V board
    9. Top designed notching speed: 30 m/min (98 ft/min), dual mode; the notching speed depends on the notch pattern
    10. The top designed speed is calculated on the most regular size, 50 x 50 x 5 x 2,000 mm. The speed depends on the edgeboard wall size, thickness and cutting length; the glue and paper qualities also affect the running speed, and the glue quality must match the paper quality.
    11. Bobbin paper: over 300 gsm
    12. Kraft paper: over 160 gsm
    13. Glue: latex, PVA or starch glue
    14. Overall size: L 30 x D 3.5 x H 2.5 m (98.4 x 11.5 x 8.2 ft)
    15. Installed power: 27 kW without heating
    16. Power supply: 380 V, 50 Hz, 3-phase
  3. Paper Reel Stand (13 Layers + 1 Kraft)
    1. Inner layers: 13 layers
    2. 1 kraft paper stand
    3. One 500 kg (1,100 lb) hoist attached
    4. Bobbin paper stand at 45 degrees to the main axis of the line
    5. Pneumatic cylinder system for lifting the coil
    6. Bobbin layer width: 40 mm minimum, 200 mm maximum (1.6 to 7.9 in)
    7. Maximum bobbin paper diameter: 1,400 mm (55 in)
    8. Kraft width: 82 mm minimum, 420 mm maximum (3.2 to 16.5 in)
    9. Maximum kraft diameter: 1,400 mm (55 in)
    10. 3 or 4 inch core adapter (76 mm / 100 mm)
  4. Gluing Station
    1. Glue station with brake and metal glue scraper
    2. Mechanical paper tension controller for the bobbin layers
    3. QBY/QBK40 pneumatic diaphragm pump for continuous glue supply
    4. Glue feeding pipes
    5. Single-sided and double-sided gluing both available
    6. Double-sided gluing with detachable trays and tray holders
    7. 300 L (79 gal) 304 stainless steel glue tank
    8. Mechanical metal glue scrapers
    9. Options: paper heating, glue heating and a heating station
  5. Wheel Pressing Unit
    1. 5 sets of heavy, large pressing wheels, OD 310 mm (12.2 in)
    2. 5 sets of 3 kW SEW gear motors
    3. AirTac cylinders for lifting the top wheel
    4. Omron encoder counting speed and length
    5. Potentiometer to adjust the speed
    6. Full cover over the pressing unit, with a speed monitor on the cover
    7. Delta control system: PLC, inverter, drive and touch screen
  6. Notching and Cutting Unit
    1. 4.5 kW servo motor for notching
    2. 4.5 kW servo motor for cutting
    3. Delta servo drives
    4. Hiwin linear guide slider
    5. Aluminum wall panels
    6. Protective cover
    7. 3 sets of dies included
    8. Single layer thickness: 2 mm to 10 mm
    9. Cutting tolerance: +/-1 mm
    10. Cutting length: 50 mm to 9,999 mm; the longer the piece, the larger the tolerance, which can be compensated by the program
    11. Minimum cutting length for notching: 200 mm
    12. Independent short-piece collection tool attached to the cutter
  7. Electrical and Component Brands
    1. Gear motors: SEW
    2. PLC, touch screen, frequency converter and servo drives: Delta
    3. Auto-stacker motor: Delta
    4. Relays, contactors and breakers: Schneider
    5. Encoder: Omron
    6. Air cylinders: AirTac
    7. Bearings: NSK
  8. Free Spare Parts Included
    1. 10 V blades
    2. 5 sets of V cutting pads
    3. 1 relay
    4. 1 encoder
    5. 1 set of diaphragm pump tool kit
    6. 1 synchronized belt for the cutter
    7. 1 synchronized belt for the notcher
    8. 1 glue scraper
    9. 1 paper reel transition pipe on the paper stand
    10. 1 proximity switch for the cutter
    11. 1 proximity switch for notching
  9. Shipping
    1. Packed volume: 50 CBM (1,766 cu ft)
    2. Gross weight: 5,000 kg (11,023 lb)
    3. Container: 1 x 40 ft high cube