NovaStar, RL162, 2026, Semi-Continuous Pyrolysis Plant for Waste Tires and Plastics, 15 Metric Tons per Batch
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Description
Plant
New semi-continuous pyrolysis plant for waste tires and plastics
Load per batch: 15 metric tons (16.5 short tons) of tires or 10 metric tons (11 short tons) of plastics
Reactor: 2,800 x 8,100 mm (9 ft 2 in x 26 ft 7 in), Q345R boiler steel plate
Motors built for the buyer's voltage and frequency, including 60 Hz
CE certified
Main Line
Pyrolysis reactor with base, rollers, gear drive, reducer and thermal insulation
Square box condenser: 39 pipes in series, 234 m (768 ft) cooling run, oil leaves at about 30 °C (86 °F)
Wax oil separation system for plastics, which keeps wax from clogging the condenser pipes
Filter system (scrubber): 304 stainless steel with ceramic packing, 1,200 x 5,500 mm (3 ft 11 in x 18 ft 1 in), removes sulfur and dust from the flue gas
Oil-gas purification device, anti-backfire syngas washing device and oil-water separator
Oil collection tanks, 2 metric tons (2.2 short tons) each
No dryer is needed for tires
Auxiliary Equipment
Automatic feeder with 60-ton hydraulic press (double hydraulic station)
Automatic screw carbon black discharging system, front door type
Burner heating system: 4 fuel oil and syngas burners, medium-pressure air blower, oil filter and piping
Ready-made furnace heating system (no underground furnace to build)
Additional syngas burning chamber
Cooling tower, 50 metric tons per hour (220 US gpm)
Draft fan, chimney with base, electric hoist for the reactor door, electronic control cabinet, fireproof bricks, connecting pipes and small parts
Site Requirements and Shipping
Installed power: 57 kW
Building clear height: 8 m (26 ft 3 in)
Reactor ships as one piece, 11.5 x 3.4 x 3.4 m (37 ft 9 in x 11 ft 2 in x 11 ft 2 in), about 38 metric tons (41.9 short tons); the rest in 2 x 40 ft high-cube containers
Delivery and Services
Delivery about 2 weeks after payment
Foundation drawing and 3D plant layout
1 engineer on site for installation, commissioning and operator training; installation takes about 1 to 2 months, depending on the buyer's crew
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