NovaStar, RL163, Tire and Plastic Pyrolysis Plant, 10 to 15 TPD, Rotary Batch Reactor, New (New)

Overview

1. New complete pyrolysis plant for waste tires and plastics, rotary batch reactor

2. Capacity: 10 to 15 metric tons per day (stacked tires)

3. End products: pyrolysis fuel oil, carbon black, steel wire and syngas

4. Configured for standard tires and plastics; not suitable for PET or PVC, or for plastics containing oily or waxy substances

5. Non-condensable syngas is cleaned and recycled to heat the reactor

6. Includes a CE (EU standard) emission control system

Technical Parameters

1. Reactor: 2,800 mm diameter x 8,000 mm length (9.2 x 26.2 ft), 18 mm wall, Q345R pressure vessel steel

2. Reactor speed: 0.4 rpm, constant pressure operation

3. Maximum height: 8 m (26 ft); land area: 33 x 13 x 8 m (108 x 43 x 26 ft)

4. Installed power: 78.6 kW (actual consumption about 70% of installed)

5. Water consumption: 0.5 m3/day (132 US gal/day)

6. Preheating: 2 to 3 hours on natural gas (370 to 560 m3/h) or heavy oil/diesel (320 to 480 L/h); normal operation on recycled syngas (320 to 400 m3/h)

7. Operators: 3 per shift, 2 shifts

Main Components

1. Insulated reactor casing, base with reactor door, 11 kW variable-frequency drive, 2 roller rings

2. 2 heavy oil burners (400,000 kcal each) with air compressor; auxiliary heating with spark igniters, high-pressure fan, regulating valves and flame arrester

3. Floating combination reactor seal (carbon fiber and graphite packing)

4. Hydraulic feeder, 1,300 mm

5. Manifold, 2 vertical oil condensers, 2 oil storage tanks, hydro seal, flue tube condenser

6. Explosion-proof oil pump, water pumps with stainless steel heads, 70 t cooling tower

7. Exhaust gas combustion chamber with chimney

8. Smoke treatment: atomization tower with water tank, induced draft fan, chimney

9. Carbon black discharge: first discharger plus 3 water-cooled 5 m dischargers

10. Electric control panel; optional remote monitoring

11. Field installation accessories, toolkit, spare parts kit and 2 years of spare parts

CE (EU Standard) Emission Control System

1. Denitrification temperature-regulating heat exchanger: inlet 450 to 500 °C (842 to 932 °F), outlet 350 to 400 °C (662 to 752 °F), with cooling fan

2. Urea pyrolysis furnace with spray gun, 800 mm diameter x 5,200 mm (2.6 x 17.1 ft)

3. SCR DeNOx reactor with catalyst, soot blower, thermometer and maintenance platforms

4. Skid-mounted urea solution system: dissolution tank, storage tank, pump and flow meter; wetted parts in 304 stainless steel

5. Cooling heat exchanger: inlet 330 to 350 °C (626 to 662 °F), outlet 90 to 140 °C (194 to 284 °F), with cooling fan

6. Desulfurization tower: carbon steel with anti-corrosion coating, spray layer, 2 circulation pumps and packing, 1,650 mm diameter x 6,000 mm (5.4 x 19.7 ft)

7. Wet electrostatic precipitator (WESP) in 304 stainless steel, with high-voltage power supply, flushing system and maintenance platform, 1,650 mm diameter x 6,200 mm (5.4 x 20.3 ft)

8. Induced draft fan: 8,000 m3/h (4,709 CFM), 7,000 Pa total pressure, 22 kW motor

9. PLC control system: electrical control cabinet, touchscreen, variable frequency drive, cable trays and cables

Service

1. Layout, foundation and P&ID drawings, and installation, operation and maintenance instructions

2. Installation guidance, commissioning and operator training on site (about 30 to 45 days)

3. 12-month warranty; lifetime maintenance and wear parts supply