NovaStar, RL165, Tire and Plastic Pyrolysis Plant, 10 TPD, Horizontal Rotary Reactor, New (New)

Overview

1. New batch pyrolysis plant for waste tires and plastics.

2. Handling capacity: 10 metric tons per day (11 short tons per day).

3. Products: fuel oil, carbon black and steel wire; non-condensable gas is returned to the furnace as fuel.

4. Installed power: 20.7 kW (27.8 hp). Operation: 2 to 3 people.

Equipment

1. Central electric control panel with automatic alarm.

2. Horizontal rotary reactor, 2.6 x 6.6 m (8.5 x 21.7 ft), 18 mm (0.71 in) shell, with outer shell, base and furnace lined with fire-proof material.

3. Heating system: burning chamber, oil burner, gas spray gun and air blower; fuels: natural gas, fuel oil, coal, wood and others.

4. Desulfurization and dust removal system with chimney (2 units, 900 x 3,000 mm / 35 x 118 in).

5. Oil gas separator (900 x 1,900 mm / 35 x 75 in) for light and heavy oil.

6. Cooling: 5 vertical condensers (600 x 2,500 mm / 24 x 98 in) with cooling pond, or a box-type cooling pond.

7. 2 product oil tanks (1,100 x 4,500 mm / 43 x 177 in).

8. Anti-explosion water seals (2 units).

9. Motor reducer 5.5 kW, draft fan 5.5 kW, oil pump 2.2 kW, water pumps 1.5 and 3.0 kW, air blower 3.0 kW.

10. Temperature gauges (5, 0 to 500 °C / 32 to 932 °F) and pressure gauges (3).

Option

1. Hydraulic feeder, 15 kW (one feeder can serve 4 plants).

Process

1. Load the feedstock with the hydraulic feeder and seal the door.

2. Rotate and heat the reactor; oil gas forms from about 200 °C (392 °F) and passes the separator and condensers to become fuel oil.

3. Cool the reactor, discharge the carbon black automatically, then pull out the steel wire.

Delivery and Shipping

1. Ready about 20 days after deposit. Ships in 1 x 40 ft flat rack and 1 x 40 ft high cube (feeder: 1 x 40 ft high cube).

2. Warranty: 1 year from commissioning.