Truetzschler, Cotton Processing Line, 8 Machines, Blendomat VO-A2300, 2300mm Drum Width

Description

  1. Overview
    1. Cotton processing line with bale opener Truetzschler consisting of 8 machines.
    2. Additional machines from same owner, same location.
  2. Automatic Bale Opener Truetzschler Blendomat VO-A2300
    1. Removable drum width – 2300 mm.
    2. Microcomputer control system Blendcommander.
    3. Overall length – 23045 mm.
  3. Multifunctional Separator Truetzschler SP-MF
    1. Multifunctional separator SP-MF for protection of downstream machines from the ignition of metal and heavy particles with fan, heavy particle separator, recognizer, spark arrester, fast-reacting safety flap and waste trolley.
    2. Manual switching damper BR-MC – 6 pcs.
    3. Supporting condenser BR-COU – 2 pcs.
    4. With fan, separate fan drives, mesh drum and lined rack with material feeding, clear frame width – 1000 mm.
  4. Truetzschler Maxi-Flo CL-P
    1. Pre-cleaner CL-P.
    2. Fan BRF425 – 4 pcs, blade diameter 425 mm.
    3. V-belt stepped pulley.
    4. Microcomputer control system includes the following components: condenser BR-C01, material separator with built-in fan, separate drives for fan and mesh drum, clear frame width – 1000 mm; FD-T feed hopper for loading the Cleanomat cleaner or scarifier Tuftomat, capacity up to 600 kg/hour; integrated in the pipeline, manually switchable damper.
  5. Mixer Truetzschler MX-U
    1. Universal mixer MX-U6 with 6 mixing bins for controlled mixing.
    2. Material transport by subsequent machine, service area.
  6. Cleaner Truetzschler Cleanomat CL-CL
    1. Cleaner Cleanomat CL-C1 with microcomputer control system Cleancommander.
    2. Clear frame width – 1600 mm.
  7. Mixer Truetzschler MX-I
    1. No additional specifications provided.
  8. Truetzschler Cleanomat CL-C3
    1. Cleaner Cleanomat CL-C3 is a high-performance cleaner with one all-metal and two saw shafts.
    2. Microcomputer control system Cleancommander.
    3. Clear frame width – 1600 mm.
  9. Particle Separator Truetzschler Securomat SP-F
    1. Particle separator Securomat SP-F with separate sensors for detecting foreign particles and foreign fibers; all sensors are connected together.
    2. T-shaped divider BR-TD with built-in fan.
    3. Electronic control system installation LC-L1 includes sub-distributor for LC-DC cards, distribution cabinet for connecting a group of up to 14 cards to the mains, protective blocking of each card and a secondary switchgear for draw frames LCDD, switch cabinet for connecting a group of up to 14 draw frames to the mains, safety interlock for each draw frame.
    4. Waste collector BR-WC for analysis for the Cleanomat cleaner, DK760 / DK803 / DK903 / TC03 cards and Wasteomat waste cleaner.
    5. Extension device BREU for automatic bale opener Blendomat VO-B, length 2475 mm.
    6. Maintenance kit Cleanomat BR-SC3, consisting of 3 cleaning rolls set with headsets and bearings.
  10. Automatic Steaming System, Welker
    1. Productivity: up to 1500 kg/batch.
    2. Vehicles: 3 x pallets 800 x 1200 mm.
    3. Temperature zone: 25 °C up to 95 °C.
    4. Steam type: saturated steam.
    5. Water heater: electric eco-system.
    6. Average final moisture: 2.0%.
    7. Average energy consumption: 21.0 kWh / 1000 kg.
    8. Autoclave length: 2700 mm.
    9. Autoclave height: 2400 mm.
    10. Autoclave width: 1450 mm.
    11. Material: Welkodur H II.
    12. Installed power of the heater: 90.0 kW.
    13. Installed vacuum pump power: 2 x 11.0 kW.
    14. Vacuum capacity: approx. 7.0 min / 90%.
    15. Maximum vacuum: 95.0% or -950.0 mbar.
    16. Overheating protection: inclusive.
    17. Digital data recorder: inclusive.
    18. Digital graphic recorder: inclusive.
    19. Intelligent IPS programming system: inclusive.
    20. Piping between vacuum pump, heater and machine: inclusive.
    21. Auto autodoffer: inclusive.
    22. Automatic finishing spray: inclusive.
    23. Automatic cleaning system auto-clean: inclusive.
  11. 7 Pieces of Spinning Machines Autocoro SPK 360/360, Schlafhorst (Year of Manufacture 2005)
    1. Pitch ("/mm): 6 / about 150.
    2. Base machine – Autocoro 360 rotor spinning machine; IDS intelligent drive system; rotational speed of the rotors, the amount of drawing due to tension, the value; vacuum and exhaust infinitely variable by means of frequency converters; EVA electronic vacuum adjustment system with electronically controlled to maintain a constant vacuum value at 65-95 mbar; transporter on each side of the machine for removing finished packages; electrical equipment for connection to the network 380/400V/50Hz with input transformer; can sizes: diameters from 450 mm to 530 mm (17.5" to 20"), heights from 900 mm up to 1220 mm (36" to 48").
    3. Spinning box – spinning box SE12 for rotor speeds from 40000 rpm up to 150000 rpm, depending on the sliver, rotor diameter and linear density of the yarn; for spinning of cotton, man-made fibers and mixtures thereof; fiber length up to 60 mm; SDSI single drive sliver intake feed belt feeder with individual electromechanical drive for processing, feed belts with a linear density of up to 7 ktex (Nm 0.14 / Ne 0.08) in the range of drawing from 20 to 450 times; twin-disc rotor supported by MRPS magnetic rotor positioning system as an alternative with hybrid bearings; Belcoro set of spinning system elements including drums, rotors and funnels; torque stop twist reduction element for increased stability spinning.
    4. Coromat – 2 Coromat units, with EIS event identification system for automatic piecing and changing packages with control using special sensors; cleaning head for mechanically and pneumatically rotor, outlet funnel and outlet tube in the spinning box; laser photocell for measuring the rotor speed and controlling the piecing process; electronic controlled yarn transfer device, upper yarn sensor and monitoring device feed tape; electronic piecing place control device; magazine for reels with a capacity of 315 empty coils.
    5. Winder – type SRK for winding conical Coropack value weight packages with an angle 2° reel taper according to DIN/ISO; for winding compact packages up to 270 mm in diameter; roller guides for yarn feeder rods and additional reducer; maximum speed of the release is 215 meters/minute at a cross angle of 30°; prevention of rope winding due to periodic changes in the frequency of rotation of the winding drum; additional drive of the yarn feeder; device length measurements for winding packages with a precisely defined thread length; yarn waxing device for knitwear production.
    6. Yarn inspection system – Corolab XQ: yarn quality inspection using optical sensor on each spinning head, removal of thickening and thinning; transfer interface data for connecting an external production data logging system.
    7. Coropilot – Coropilot is a control system for all machines connected to this system; Autocoro 360 interface; the Coropilot system displays the production quality parameters of the machines.
  12. Winder BR 12 IW, Gorchi
    1. No additional specifications provided.
  13. 6 Pieces of 8-Folding Draw Frames TD-03 with 8-Folding, Truetzschler (Year of Manufacture 2005)
    1. High performance draw frame Truetzschler TD-03 functional design for excellent conditions with access to all groups of machines.
    2. Highly dynamic digital servo drives with low power consumption.
    3. Maintenance-free separate drives for infinitely variable speed, exhaust and exhaust extractor hood "four-three" with pressure regulator, pneumatically adjustable.
    4. Separate load on each of the upper shafts, quick load shedding when stopping.
    5. Touch screen computer control.
    6. Centralized exhaust air suction.
    7. Material inlet through the grate in two rows.