NovaStar, MB241, Automatic 4-Side Edge Sewing Line, Width 1500-2800mm, Length 1200-3000mm, 380V (New)

Description

  1. Overview
    1. Main components: fabric storage device, vertical sewing assembly, horizontal sewing assembly, finished product discharge assembly.
    2. The 4-side edge sewing machine is used for sewing semi-finished products after quilting machine, before carrying out the edging process, sewing the edge line and cutting off the excess part of the edge material.
    3. The edge line is an auxiliary process line, aiming to reduce the operation difficulty caused by the thickness of the edging process and reduce the problem of product thread breakage.
  2. Specifications
    1. Dimension after installation (L×W×H): 9500 x 6200 x 2600 mm
    2. Weight: 4630 kg
    3. Total power: 10 kW
    4. Power supply: 380V 60 or 50 Hz
    5. Compressor air: 0.6 to 0.8 MPa (air storage not less than 1 m³)
    6. Stitch type: chain stitch
    7. Stitch length: 1/4 inch
    8. Max speed for main shaft: 3000 rpm
    9. Width range of sewing pieces: 1500 to 2800 mm
    10. Length range of sewing pieces: 1200 to 3000 mm
    11. Needle: 14 to 20#
    12. Quilting thickness: ≤600 gsm (stereotype fiber)
    13. Horizontal stitch to edge: 1/8 inch
    14. Edge stitch to edge: adjustable
    15. Production: 2 to 3.5 pieces per minute
  3. Fabric Storage Assembly
    1. It is used to match the characteristics of the vertical sewing mechanism between quilting machine and 4-side sewing machine, so that the machine can work together in a coordinated manner.
  4. Vertical Sewing Assembly
    1. Steel structure, fastening movable side seam head and cutter assembly, the head of the sewing machine can slide apart in parallel for the convenience of maintenance and also can be manually moved to a service position outside the sewing area.
    2. Left hand and right hand double needle double-chain sewing head, trimming edge device with the relative position can be adjusted.
    3. With edge fabric collecting device to collect the fabric edges after cutting.
    4. Stitch length can be adjusted between 2 to 8 mm, no need to adjust machine parts.
    5. With bottom thread and face thread breakage detection device, when thread is broken, machine will stop automatically.
    6. Equipped with 3 groups of high precision rollers with rough rubber surfaces to guarantee no slip during fabric feeding.
    7. Sewing head with automatic oiling function.
    8. Max sewing speed: 3000 stitches per minute.
    9. Sewing stroke adjust range for single side: 800 mm.
    10. Minimum sewing width: 1200 mm.
    11. Maximum sewing width: 2800 mm.
    12. Range of edge material for edge seam cutting: 30 to 50 mm.
  5. Horizontal Seam Material Storage Assembly
    1. Used to match the working characteristics of the vertical sewing assembly and the horizontal cutting assembly to guarantee continuous running.
  6. Horizontal Sewing Assembly
    1. The material that has been sewn out of the vertical sewing assembly is sewn horizontally and cut from the middle.
    2. Sensor automatically senses the sewing start point and the end point of needle.
    3. Horizontal four needle position, 1/4 inch stitch spacing.
    4. High-speed circular knife cutting.
    5. Pneumatic trimming.
    6. With bottom thread and face thread breakage detection device, when thread is broken, machine will stop and give an alarm automatically.
    7. Electric lifting head, the sewing head returns to the position and the feeding does not affect each other. Improves efficiency.
    8. Vertical direction for material, greatly increases the material processing range.
    9. Double lateral pressure plate, presses down the fabric during processing.
    10. Max sewing speed: 3000 stitches per minute.
    11. Head lift-up range: 120 mm.
    12. Max sewing width: 3000 mm.
    13. Production: 2 to 3.5 pieces per minute.
  7. Finished Products Discharge Assembly
    1. Processed fabrics are conveyed out of the machine.
    2. With sensors to locate the cutting length, ensures cutting length errors are kept to a minimum.
    3. The discharging platform can cooperate with other devices.
  8. Control System
    1. Incorporates all servo control system for the whole line, we can develop functions according to customer’s requirement.
    2. Man-machine interactive operation, increases operability.
    3. The working length of the quilt can be detected by encoder and sensor.
    4. The output counting function can be counted in a set manner.