NovaStar, FG207, Horizontal Continuous Foaming Machine, 80-350 kg/min, 1000-2300mm Foaming Width (New)

Description

  1. Overview
    1. Capacity: 80 to 350 kg per minute or 4800 to 21000 kg per hour.
    2. Foaming width: 1000 mm to approximately 2300 mm.
    3. Foaming height: 1200 mm.
    4. Foaming density: 8 kg/m³ to approximately 80 kg/m³.
    5. Foaming speed: 0 to 6.8 meters per minute.
    6. Max total output: 80 liters to 350 liters per minute.
    7. Material spraying method: trough.
    8. Mixing head size: φ100 mm.
    9. Mixing head motor: 30 kW.
    10. Total power: about 80 kW.
    11. Mixing head is German precision technology.
  2. Machine Component Specifications
    1. Foaming controlling platform: length 3200 mm x width 2500 mm x height 600 mm.
    2. Oven declining board: length 6000 mm x width 1100 mm x height 2300 mm.
    3. Oven side links: length 15000 mm x width 2500 mm x height 1250 mm.
    4. Oven machine frame: length 15000 mm x width 3200 mm x height 2850 mm.
    5. Oven inner conveyor line: length 16000 mm x width 2400 mm x height 800 mm.
    6. Foam block cutting machine for foam size: width 2300 mm x height 1300 mm.
    7. Back roller conveyor line: length 3000 mm x width 2400 mm x height 800 mm.
  3. Main Technical Specifications
    1. Total length: 35000 mm x width 4500 mm x height 3000 mm.
    2. Foaming width: 1000 mm to approximately 2300 mm.
    3. Foaming height: 1200 mm.
    4. Foaming density: 8 kg/m³ to approximately 80 kg/m³.
    5. Foaming speed: 0 to 6.8 meters per minute.
    6. Max total output: 80 liters to 350 liters per minute.
    7. Material spraying method: trough.
    8. All kinds of valves, pipes and spare parts.
    9. The membrane automatically receives the volume installment (to use the newest installment, to guarantee that it receives volume side paper smoothly).
    10. Uses environmentally-friendly equipment to purify exhaust gas, no pollution present.
    11. Responsible for electrical, mechanical maintenance personnel training.
    12. The block cutter machine cuts the bun length using rotary encoder and thickness gauge to setup and control.
    13. Mixing head frame plus overhaul stand, ladder and barricade.
    14. Mixing head is German precision technology.
    15. Foaming oven, declining board and oven inner conveyor machine parts.
    16. Mixing head size: φ100 mm.
    17. Mixing head motor: 30 kW.
    18. Total power: about 80 kW.
  4. Main Collocations and Material Chosen
    1. Metal material and other assistant material:
      1. Controlling platform (mixing-head frame): square steel, 100x150x5 mm.
      2. Oven frame, side links beam: square steel, 100x150x5 mm.
      3. Side links girder frame: square steel, 80x80x4 mm.
      4. Side links frame beam: square steel, 80x80x3 mm.
      5. Oven frame, conveyor belt upper separator and leg: square steel, 100x50x4 mm.
      6. Side links support frame: square steel, 80x80x3 mm.
      7. Level conveyor belt support beam: square steel, 80x40x3 mm.
      8. Declining board frame: square steel, 50x100x4 mm.
      9. Oven frame, level conveyor belt support beam and lower separator: square steel, 50x50x3 mm.
      10. Conveyor belt chain upper track: square steel, 40x40x4 mm.
      11. Oven frame support, conveyor belt chain lower rail: square steel, 40x40x3 mm.
      12. Declining board under frame: groove steel, 14#.
      13. Level conveyor links: galvanized steel plate, δ1.8.
      14. Oven side conveyor belt: galvanized steel plate, δ1.2.
      15. Links, frame etc: steel plate, δ3 to δ16.
      16. Declining board: lifting screw, φ42 round steel, 16 sets.
      17. Declining board: with side wheel chain, step 100 mm.
      18. Declining board: chain, 4 cent.
      19. Conveyor belt: double major chain, 1".
      20. Oven side conveyor belt: double small chain, 3/8".
      21. Oven side conveyor belt: adjustment screw, φ42 round steel, 14 sets.
      22. Oven side conveyor belt: chain, step 100 mm.
      23. Oven side conveyor belt: brass nuts with block, 14 sets.
      24. Level conveyor belt: nylon plate, δ10x40.
      25. Level conveyor, side conveyor belt: transmission shaft, cold drawn steel φ50.
      26. Collecting paper frame: cylinder, QGB-63 x 150.
      27. Declining board frame, conveyor belt: drum roll, φ60.
      28. Declining board frame, oven, conveyor belt: chain wheel, gear wheel.
      29. Oven side conveyor belt: bevel wheel.
      30. Level conveyor belt: double big sprocket, 1".
      31. Level conveyor belt: 8 single-tooth sprocket.
      32. Side conveyor belt: double small sprocket, 1".
      33. Side conveyor belt: 9 single-tooth sprocket.
      34. Level conveyor belt, side conveyor belt: universal joint, coupling.
      35. Level conveyor belt, side conveyor belt: bearing.
      36. Level conveyor belt, side conveyor belt: bearing.
      37. Level conveyor belt, side conveyor belt: bearing.
      38. Level conveyor belt, side conveyor belt: bearing.
      39. Level conveyor belt, side conveyor belt: bearing.
      40. Level conveyor belt, side conveyor belt: bearing.
      41. Level conveyor belt, side conveyor belt: bearing.
      42. Level conveyor belt, side conveyor belt: bearing.
      43. Level conveyor belt, side conveyor belt: connecting, land-feet screw.
      44. Level conveyor belt, side conveyor belt: self-tapping screw.
      45. Level conveyor belt, side conveyor belt: self-locking screw.
      46. Press side paper frame: 12.
      47. Oven side, top closing plate: color watt 2.
      48. Whole line: power wire groove.
    2. Material pot types (the work pressure in the pot is normal pressure):
      1. Big material tank for PPG: 5 m³/δ5 mm A3 steel plate, with temperature controlling, stirrer system, filtration.
      2. Big material tank for TDI: 3 m³/δ4 mm A3 steel plate, with temperature controlling, stirrer system, filtration.
      3. Big material tank for MC: 1 m³/3 mm SS, filtration.
      4. Additive tank.