Herbs Eliminating System, Stainless Steel, with Elevator and Collection Box
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Description
Overview
Tomato processing plant for production of concentrated and tomato sauce
Packaging: in drums
Capacity: 30 ton/h of raw tomato, 5000 kg/h of concentrate
Year of construction: 2004
Herbs Eliminating System
Device for the elimination of herbs from tomatoes
Consists of an elevator with reels driven by two side chains
Elevator, partially immersed in the transport channel, separates the herbs and unloads them in a collection box
Made of stainless steel and complete with frame, motorization, pinions and chains
Lift With Porters
To receive the tomato from the underground chute and convey it to the sorting floors
Sturdy structure in Aisi 304 steel section
Perforated mesh belt in white polypropylene with Fda and Usda certification, consisting of reinforced, high resistance porters with height 101 mm, connected to each other by means of a special 8 mm pin in Aisi 304 stainless steel
Porters width: 1357 mm
Useful transport width: 1200 mm
Porters pitch: 200 mm
Special perforation of the porters allows easy draining of the water
Z16 sprockets with 250 mm pitch are applied to the solid 40x40 mm square section stainless steel pins, which allow the belt to be pulled
Side rails, unloading hopper and collection apron in shaped sheet in Aisi 304 stainless steel
Motorization consisting of 3 kw variable speed motor with remote control
Elevator complete with a tank for its feeding, built in Aisi 304 stainless steel with a thickness of 25/10 mm with feet, complete with overflow and drain valve, of dimensions: length 1600 mm, width 1100 mm
Roller Sorting Table
For the visual inspection of fresh tomatoes
Sturdy structure in tubular section in Aisi 304 stainless steel
Conveyor belt composed of stainless steel rollers diameter 88.9 mm, mounted on nylon terminals applied on a special tempered steel chain P 101.6 R = 47.5
Sorting plan complete with two side platforms and a central one for operators
Access stairs are lateral to the platforms, stainless steel handrails, aluminum treads
Positioned in the middle of the sorting table, a channel with water allows the waste tomato to be evacuated outside
In the initial and inclined part there is a shower for washing the tomato with water jets
Side rails, aprons and shaped hopper in 15/10 stainless steel
Motorization consisting of 5.5 kw variable speed motor with crown, pinion and chain
Sizes: sorting table length 3000 mm approximately, roller width 1200 mm approximately
Length of inclined part approximately 2000 mm, max length 6000 mm approximately
Hopper With "Mono" Type Feeding Pump
Capacity up to 30 tons per hour of tomato
Hopper receives the tomato from the roller sorting and functions as a feeding lung for the mono pump for feeding the tomato to the hot break plant
Hopper made of shaped sheet in Aisi 304 stainless steel and is directly flanged on the mono pump
Hopper equipped with level control
Mono pump allows a production of 30 tons per hour
Carbon steel base
Hydraulic motovariator with remote pneumatic control
Hot Break
Unit for the production of shredded hot break with the following characteristics
Production capacity (shredded tomato): 30 tons per hour
Maximum working temperature: 98 °C
Steam consumption: 4800 kg per hour
Air consumption: 8 nmc per hour
Water consumption (seals cooling): 4 mc per hour
Installed power: 100 hp
Unit allows, depending on the operating conditions, to obtain a hot break or cold break final product
If used to obtain hot break, there will be a complete inactivation of the pectolytic enzymes due to an almost instantaneous increase in temperature
If it is desired to regulate the operating temperature to values lower than that previously said, and in particular in the range of maximum activity of the enzymes, it will be possible to have a cold break product of the desired consistency
If the operating conditions suitable for obtaining a hot break product are selected, the following advantages can be achieved: increased juice extraction yield compared to traditional systems; limitation and practical elimination of whey separation phenomena (syneresis) compared to concentrates produced with traditional systems; strong increase in viscosity and consistency of the final concentrated product
Unit consists of: a stainless steel high temperature product collection and holding tank; a centrifugal pump made of stainless steel for the parts in contact with the product, suitable for ensuring a recirculation of the product such as to allow instant heating of the tomato introduced into the system; a heat exchanger, tested by I.S.P.S.L., suitable for maintaining the product at the desired temperature; a mono pump for the
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