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NovaStar, NN498, PP Spunbond Production Line, 2400mm, 15 Tons/Day (New)

NovaStar, NN498, PP Spunbond Production Line, 2400mm, 15 Tons/Day

Description

  1. Overview
    1. 2400mm SMS system.
    2. Raw material: polypropylene chips (melt index: 20 to 40 g per 10 minutes, with variation not more than 1% for each batch; melt point: 165°C; ash content: ≤ 0.15 to 0.25%).
    3. Width of finished fabric: 2400mm.
    4. Single filament titer: 1.5 to 2.5 denier.
    5. Daily output: 15 metric tons per day based on 40 gsm (guarantee the quality as both side agreement).
    6. Gsm variation: CV value less than 6%.
    7. Extruder size: Φ150 x 30:1.
    8. Process speed: 10 to approximately 300 meters per minute.
    9. Power requirement: loading 1200 kVA, actual 960 kVA.
    10. Space requirement: 35 meters x 20 meters x 11 meters.
    11. Number of spin beams: 2 sets.
    12. Number of spin meltblown: 1 set.
  2. Seller's Supply - Main Equipment For Spunbond Section
    1. 1+3 volumetric dosing hopper: 2 sets.
    2. Suction, dosing and mixing device: 2 sets.
    3. 150mm main extruder: 2 sets.
    4. Co-extruder: 2 sets.
    5. Candle style filter: 2 sets.
    6. 200cc metering pump: 2 sets.
    7. Spinning machine: 2 sets.
    8. Spinneret: 4 sets.
    9. Filament quenching and drawing system: 2 sets.
    10. Item 10: 1 set.
    11. Embossed hot thermal boning calendar: 1 set.
    12. Winder: 1 set.
    13. Slitter: 1 set.
    14. Steel frame for main machine: 1 set.
    15. Electrical control system (Siemens PLC control system): 1 set.
  3. Seller's Supply - Main Equipment For Meltblown Section
    1. M extruder: 1, specification: Ф130, heating: 75 kW, motor: 90 kW.
    2. M hopper: 1, specification: vacuum pump: 7.5 kW.
    3. M screenchanger: 1, specification: filter mesh D:80mm with filter 200 pcs.
    4. M spin pump: 1, specification: 150cc, heating and running motor: 4 kW.
    5. M die head: 1, specification: solo entrance.
    6. M spinneret: 1, specification: hole size: 0.3mm, 1"=40, group assemble filter mesh: 15pcs.
    7. M air heater: 1, specification: 480 kW, temperature 0 to 300°C.
    8. M suction blower: 1, specification: 135 kW, capacity: 60000 cubic meters per hour.
    9. M suction blower: 1, specification: air pressure: 5800 Pa.
    10. M roots blower: 1, specification: 135 kW, capacity: 60 cubic meters per hour.
    11. Electrical panel: 1, specification: Siemens 14" touchscreen.
    12. Moving platform: 1.
    13. Die head up and down moving: no, specification: moving height: 100mm to 300mm.
  4. Seller's Supply - Auxiliary Equipment
    1. Calcinator cleaner: 1 set.
    2. Ultrasonic cleaner: 1 set.
    3. Assembly and disassembly device for spin pack: 1 set.
  5. Seller's Supply - Utility Equipment
    1. Chiller: 1 set.
    2. Cooling tower: 1 set.
    3. Suction blower: 1 set.
    4. Spinning heating system: 1 set.
    5. Calendar heating system: 1 set.
  6. List Of Consumables
    1. Air shaft: 3.
    2. Conveyor belt: 2.
    3. Pneumatic seal: 4.
    4. Teflon wire: 50 meters, specification: diameter: 12mm.
    5. Rectangular mesh: 5 pieces, specification: 180 x 30 mesh.
    6. Filter (for candle filter): 5 pieces.
    7. Fuse: 1 set, specification: 2A, 500 volts.
    8. Solid state relay: 1, specification: input-3-32VDC output-40-80A load-480 VAC.
    9. Temperature sensor: 1, specification: WZ-PT-100, OD-170mm, ID-140mm, THK-16mm.
    10. Pressure sensor: 1, specification: PT-124, 30MPA, M22X1.5, 10V.
    11. Pressure sensor: 1, specification: PT-492-20MPA, 15/46, 0 to 20MPA 10VDC.
    12. Pressure indicator: 1, specification: PW-806.
    13. Pressure indicator: 1, specification: REX-F-900.
    14. Temperature controller: 1, specification: CH-402.
    15. Temperature controller: 1, specification: CD-901.
    16. Hydraulic pressure gauge: 1, specification: 0 to 16 MPA.
    17. Contactor: 2, specification: GSC1-0910.
    18. Contactor: 1, specification: GSC1-3210.
    19. Contactor: 1, specification: GSC1-5011.
    20. Encoder: 1, specification: rotary model OVWZ-15-2MHT R, resolution-1500P/R-050-00.
    21. Photoelectric switch: 1 each, specification: E3F-DS-10PI U-12TO24VDC I-200MA PNP-NU, SN-10CM.
    22. Photoelectric switch: 1 each, specification: LJ12A3-4-Z/BY 6-30VDC, 200mA.
  7. Buyer's Supply
    1. Electric supply 480 volts, 60Hz.
    2. Main cable between control cabinet and transformer.
    3. Arrange to construct foundation and to provide foundation bolts.
    4. Some other items buyer should also prepare: a water pool: 30 to 40 cubic meters (used for the circulation of cooling water); balance: 0 to 150 kg; plastic.
  8. Specifications
    1. Web weight: 9 to 120 gsm