NovaStar, Coating Line, 1320mm Working Width, Conveyor and Dust Cleaner (New)

Description

Details:

Layout:

Item 001 Conveyer

Client Installation Site

Application:

Customer can choose roller, belt,or chain conveyer according to your request

Conveyor length & width can be customied

Independent motor & transfer controlled, and conveyor speed is adjustable

Conveyor Technical Drawing

Conveyor Specification:

Remark: delivery function in the automatic coating line and max width is 1320mm, with conveyor can improve productivity.

Technical Data

Working width: 0 to 1320mm

Working height: 2 to 80mm

Min. working length: 240mm

Operation height: 900mm

Total power: 0.4 kW

Voltage: 220 Volts 60Hz

Dimensions: 2000/2800 x 1776 x 1000 mm

Weight: 0.3 tons

Specifications:

1. Machine main material:

Body frame: steel plate bending 60 x 210mm

Belt adjuster: 2 sets

Belt: import material 3mm anti-skid belt

2. Roller wheel specifications:

Size: 102 x 1320

Material: 45# seamless steel tube

Surface treatment: hard chromium plating5

Qty: 2pcs

3. Electric:

Transducer:

Brand: Shihlin

Qty: 1 set

Spec.: 0.4 kW

AC Motor:

Brand: Simons

Qty: 1 set

Spec.: 0.4 kW

Reducer:

RV Series

Qty: 1 set

Spec.: 20:1

Item 002 Dust Cleaner

Flat Board Dust Cleaning (Cleaning +Delivery):

Application: wood floor, furniture, wood door dust clean before coating or behind sanding.

Working principle: brown brush double cleaning with strong power fan.

Coating Advantage:
Cleaning dust on flat board surface,

Convenient to the next coating process. Saving time and labour cost, high efficiency.

Technical Drawing

Technical Data & Specifications

Technical Data

Working width: 0 to 1320mm

Working height: 2 to 80mm

Min. working length: 300mm

Operation height: 900mm

Total power: 2.25 kW

Voltage: 220 Volts 60Hz

Dimension: 2300 x 2300 x 1700mm

Weight: 1.3 tons

Specifications:

  • Brown brush double cleaning with independent control motor and strong fan, very good cleaning.
  • 100mm x 3 dust removal port, independent exhausting dust fan, reduce wind resistance;
  • Equipped with wire speed meter, can be stand-alone use or assembly line operation;
  • Widely applied into dust removal before coating production line or behind sanding machine;
  • Configured with PLC programming control, easy operation, accurate control.

1. Body Frame

Steel: 20mm

Frame: 100x150 square tube

Belt adjuster: 2 sets

Belt: import material 3mm anti-skid belt 1pc

2. Brush, Press Roller, Convey Wheel

Brush Wheel

Size: 150x1320mm

Qty: 2 pcs

Marterial: special material nylon

Press Roller

Size: 60x1320mm

Qty: 3 pcs

Material: 45#seamless pipe processing with rubber

Convey Wheel

Size: 125x1320mm

Qty: 2 pcs

Matarial: 45#seamless pipe processing with hard chrome plating

3. Electric

Transducer

Brand: Shihlin

Qty: 1 set

Power: 0.75 kW

AC Motor

Brand: Simons

Qty: 2 sets

Power: 0.75 kW x 2

Reducer

RV Series

Qty: 1 set

Item 003 Single Roller Coating Machine

Application:

Suitable for furniture, wooden doors, cabinets, floors, and other flat panels and some of the modeling products for paint coating.

Working Principle:

Air pump circle oil and roller coating uniformly to the flat board surface.

Coating Advantage:

Roller coater ensures the surface paint to be smooth, with good plumpness, and with no chromatic difference. High efficiency, low coat,with paint recycle system no waste. Suitable for primer & finishing coat painting.

Technical Data

Working width: 0 to 1320mm

Working height: 2 to 80mm

Min. working length: 300mm

Operation height: 900mm

Total power: 7.5 kW

Voltage: 220 Volts 60Hz

Dimension: 1200 x 2600 x 1700 mm

Weight: 1.2 tons

Coating weight: 10 to 25 gsm

1. This machine is avalible to the base,surface paint for the furniture,cabinet,decorative boards, which different materials as wood, MDF, wood piece and so on.
2. It can ensure the surface of the paint to be smooth, with good plumpness, and with no chromatic difference.
3. High efficiency, low cost,with paint recycle system no waste. Suitable for primer & finishing coat painting.
4. Compared and instead of manual l spraying, roller coater machine is time saving, labor saving, high efficiency, good environmental protection, can save more than 50% paint;
5. Equipped with imported pumping air pump, paint can be recycled through the oil groove, paint 100% utilization.
6. The roller is made of silica gel which raw materials imported from Japan. With good solvent resistant and wear- resistant, and has good surface coating effect.
7. The coater roller and the electronic roller and the conveyor controlled by separate motor\reducer\frequency, with best precision and stability.

Specifications:

1. Body Frame

Steel: 20mm

Frame: 100 x 150 square tube

Rack vibration failure processing, eliminate internal stress

Belt: import material 3mm anti-skid belt 1pcs

2. Coating Wheel, Metering Steel Wheel, Filling Wheel, Lifting System, Paint Recovery System Specifications

Coating Wheel

Size: 250 x 1420mm

Qty: 1 pc

Marterial: Japan imported silica gel

Hardness: 30 to 35 degrees

Metering Steel Wheel

Size: 140 x 1420mm

Qty: 1 pc

Material: 45#seamless steel tube

Surface treatment: 5 hard chrome plated polishing

Lifting System

Way: precise speed reducer lifts automatically

Components: lifting plate + support rod

Lifting block; adjustable dovetail groove

Paint Recycle System

4 points Taiwan air pump

Stainless steel independent oil return tank

Stainless steel heating bucket 1pc

Scraper Components

2 sets

2 sets of independent reducer scraper holder

1420mm steel scraper

Blades: 2 sets

3. Electic

Transducer

Brand: Shihlin

1.5kW x 2 sets,0.75 kW x 1 set

AC Motor

Brand: Simons

1.5 kW x 2 sets,0.75 kW x 1 set

Reducer

RV Series

Qty: 3 pcs

Even long time use, still keep low temperature, & low failure rate, more efficient

Lifting System

Custom-made

Qty: 1 pc

0.4 kW x 1

Touch Screen Operating Surface

Touch Screen

Qty: 1 pc

Spec.: 7

Switch operation panel for optional

  • Inlet plate with anti-collision function to protect rubber wheel;
  • Lever spring on-off device, 10 seconds to adjust the height of the wheel;
  • Machine body is equipped with a balanced support rod.

Item 004 High Precise Double Roller Coating Machine

Application:
Suitable for furniture, wooden doors, cabinets, floors, and other flat panels and some of the modeling products for paint coating.

Working Principle:

Air pump circle oil and roller coating uniformly to the flat board surface.

Coating Advantage:
Roller coater ensure the surface paint to be smooth, with good plumpness, and with no chro matic difference. High efficiency, low coat,with paint recycle system no waste. Suitable for primer & finishing coat painting.

Technical Drawing

Technical Data

Working width: 0 to 1320mm

Working height: 2 to 80mm

Min. working length: 300mm

Operation height: 900mm

Total power: 12.75 kW

Voltage: 220 Volts 60Hz

Dimension: 2100 x 2600 x 1700 mm

Weight: 1.8 tons

Coating weight: 10 to 25 gsm

1. This machine is avalible to the base,surface paint for the furniture,cabinet,decorative boards, which different materials as wood, MDF, wood piece and so on.
2. It can ensure the surface of the paint to be smooth, with good plumpness, and with no chromatic difference.

3. High efficiency, low cost,with paint recycle system no waste. Suitable for primer & finishing coat painting.
4. Compared and instead of manual l spraying, roller coater machine is time saving, labor saving, high efficiency, good environmental protection, can save more than 50% paint;

5. Equipped with imported pumping air pump, paint can be recycled through the oil groove, paint 100% utilization.

6. The roller is made of silica gel which raw materials imported from Japan. With good solvent resistant and wear- resistant, and has good surface coating effect.

7. The coater roller and the electronic roller and the conveyor controlled by separate motor\reducer\frequency, with best precision and stability.

Specifications:

1. Body Frame

Steel: 20mm

Frame: 100 x 150 square

Rack vibration failure treatment, internal stress relief

Belt: import material 3mm anti-skid belt 1 pc

2. Coating Wheel, Metering Steel Wheel, Filling Wheel, Lifting System, Paint Recovery System Specifications

Coating Wheel

Size: 250 x 1420mm

Qty: 2 pcs

Marterial: Japanese imported silica gel

Hardness: 30 to 35 degree

Metering Steel Wheel

Size: 140 x 1420mm

Qty: 2 pcs

Material: 45#seamless steel tube

Surface treatment: 5 hard chrome plated polishing

Lifting System

Way: precise speed reducer lifts automatically

Components: lifting plate + support rod

Lifting block; adjustable dovetail groove

Paint Recycle System

4 points Taiwan air pump

Double pump double groove

Stainless steel independent oil return tank

Stainless steel heating bucket 1 pc

Scraper Components

2 sets

2 sets of independent reducer scraper holder

1420mm steel scraper blades: 2 sets

3. Electric

Transducer

Brand: Shihlin

1.5 kW x 3 sets ,0.75 kW x 2 sets

AC Motor

Brand: Simons

1.5 kW x 3 sets ,0.75 kW x 2 sets

Reducer

RV Series

Qty: 5 sets

Even long time use, still keep low temperature, & low failure rate, more efficient.

Lifting System

Custom-made

Qty: 2 sets

0.4 kW x 2

Touch Screen Operating Surface

Touch Screen

Qty: 1 set

Spec.:7”

Switch operation panel for optional

  • Inlet plate with anti-collision function to protect rubber wheel;
  • Lever spring on-off device, 10 seconds to adjust the height of the wheel;
  • Machine body is equipped with a balanced support rod.

Item 005 Two Lamps UV Dryer

Technical Drawing

Technical Data

Working width: 0 to 1320mm

Working height: 2 to 80mm

Min. working length: 300mm

Transport speed: 5 to 20 meters per minute

Lamp power: 12 kW x 2 pcs

Ventilation fan power: 0.75 kW x 2 pcs

Transport motor power: 0.75 kW

Paint type: UV paint

Voltage: 220 volts 60Hz

Equipment Advantage:

1. Conveyor uses stainlless steel chain with cool system. Equiped high intensity temperature meter automaticly controls the temperature of box inside.
2. Imported electronic light. Equiped high intensity lamp, enhanced the UV lamp life, fast response, power conversation rate can reach more than 95%. It can automatic adjust the specification,can inspect by itself. Also provide protection over voltage,over ecectricity,disconenection,short out. So it can make the stability of UV lamp greatly enhanced.Conveyor use the stainless steel tube,equiped with cooling system,temperature controller automatic controld temperature of box inside, incorporating high frequency power switch, UV power switching system and microprocessing technology.

3. Each group lamp equiped independent ventilation system, ensure that the temperature of box inside will be not too high.

It equipped with operator observation port,which can check the lamp working or not at any time. The UV lamp is instantly dried,which greatly shortens the coating process time.

Specifications:

1. Main Material

Steel: 20mm

Machine rack: 100 x 50

Rack vibration failure treatment, internal stress relief

Stainless steel chain conveyor

2. Equipment of Lamp, Capacitor, Transformer System

Lamp

Length:12 kW x 1480mm

Quantity: 2 pcs

Brand: Sino German joint venture

Lamp type: mercury lamp

Electronic

Power: 12kW

Quantity: 2 pcs

Brand: Sino German joint venture

Low calorific value, strong energy, long working life

Conveyor Pipe

Φ25*1393*4038mm

Quantity: 1 pcs

Stainless steel pipe, small interval in each pipe, it can avoid the stuck for short products

Contactor

3210

Quantity: 1 pcs

Brand: Chint

Item 006 Three Lamps UV Dryer

Suitable Products:
This equipment is mainly suitable for paint instantly drying of furniture, door panels, wood plates, metal plates, glass, PVC sheets, etc. after UV coating.

Working Principle:
Incorporate imported high mercury UV lamp and reflector plate, ultraviolet drying.

Coating Advantage:
Increased hardness of painted products surface, UV paint instantly drying,greatly reduce the time of coating process.

Technical Drawing

Technical Data

Working width: 1320mm

Working height: 2 to 80mm

Min. working length: 300mm

Transport speed: 5 to 20 meters per minute

Lamp power: 12 kW x 3 pcs

Ventilation fan power: 0.75 kW x 3

Transport motor power: 0.75 kW

Paint type: UV paint

Power type: 220 volts 60Hz

EQUIPMENT ADVANTGE:

1. Conveyor use stainlless steel chain with cool system. Equiped high intensity temperature meter automaticly controls the temperature of box inside.
2. Imported electronic light; equiped high intensity light, enhanced the UV lamp life, fast response, power conversation rate can reach more than 95%. It can automatic adjust the specification,can inspect by itself. Can provide protection over voltage, over electricity, disconenection, short out. So it can make the stability of UV lamp greatly enhanced. Conveyor use the stainless steel tube, equiped with cooling system, temperature controller automatic control temperature of box inside, incorporating high frequency power switch, UV power switching system and microprocessing technology.

3. Each group lamp equiped independent ventilation system, ensure that the temperature of box inside will be not too high.

It equipped with operator observation port, which can check the lamp working or not at any time. The UV lamp is instantly dried, which greatly shortens the coating process time.

Specifications:

1. Main Material

Steel: 20mm

Machine rack: 100X150 square tube

Rack vibration failure treatment, internal stress relief

Belt: imported 3mm material anti-skid belt 1 pcs

2. Equipment of Lamp, Capacitor, Transformer System

Lamp

Length: 12 kW X 1450mm

Quantity: 3 pcs

Brand: Sino German Joint Venture

Lamp type: mercury lamp

Electronic

Power: 12 kW

Quantity: 3 sets

Brand: Sino German Joint Venture

Low calorific value, strong energy, long working life

Conveyor Pipe

Φ25*1393X5030mm

Quantity: 1 pc

Stainless steel pipe, small interval in each pipe, it can avoid the stuck for short products

Contactor

3210

Quantity: 1 pc

Brand: CHINT

Machine Details Equipment

3. Electrical Configuration

Frequency Converter

Brand: Taiwan Shihlin

0.75 kW X 1

AC Motor

Brand: Siemens

0.75 kW X 1

Reducer

RV Series

Quantity: 1 pc

Keep low temperature, low failure rate, high efficiency after long time using

Ventilation Fan

Power: 0.75 kW

Quantity: 3 pcs

Domestic famous brand

Timer

Quantity: 3 pcs

More density chain transmission

Electric hot and cold air circulation adjustment device

Customer

Item 007 Flat Leveling IR Heating Machine

This machine is suitable for leveling and drying of furniture,wood board, metal board, glass, PVC sheet, etc. after paint coating.

Working Principle:
The infrared heating tube is used for constant temperature heating,and the temperature is adjustable.

Coating Advantage:
Paint drying or UV paint leveling effect to save drying.

Technical Drawing

Technical Data

Working width: 1320mm

Working height: 2 to 80mm

Min. working length: 200mm

Conveyor speed: 5 to 20 meters per minute

Heating power: 6 kW

Conveyor power: 0.75 kW

Far IT tube: 0 to 250 °C

Paint type: UV/NC/PE/PU

Voltage: 220 Volts 60Hz

Equipment Advantage:

1. This machine is suitable for leveling and drying of furniture, wood board, metal board, glass, PVC sheet, etc. after paint coating.

2. The infrared heating tube is used for constant temperature heating, and the temperature is adjustable.

3. Paint drying or UV paint leveling effect to save drying time and high efficiency.

4. Conveyor incorporate the belt that high temperature resistant or stainless-steel chain.

5. Good insulation effect with galvanized touch welding and mesh asbestos insulation layer.

6. Leveling machine can be disassembled for loading, save loading space and save freight charge.

Heating Tube

Client Site

Equipment Details

Parts

Specifications

Quantity

Brand

AC Motor

0.75 kW

1 pcs

Siemens

Frequency Converter

0.75 kW

1 pcs

Taiwan Shihlin

Reducer

63#

1 pcs

RV Series

Steel

100 X 50mm

Configuration

Shaoguan Steel

Contactor

Configuration

Configuration

Delixi

Item 008 Curtain Coating Machine (Single Head)

Suitable Products:
Available to the surface finishing paint coating like mirror with high gloss effect for the furniture\flooring\cabinet\walling\ decorative board.

Working Principle:
With the original imported blade to adjust the high precise thickness of the paint.

Advantage:

Equipped with paint recycling system, and paint can be recycled and reduce the waste of paint. Conveyer belt is easy to clean with high quality polyester, resistant to various solvents such as acid and alkali. The conveying device has DC motor frequency conversion control, stepless frequency conversion speed regulatin.

Technical Drawing

Technical Data

Working Width: 1320mm

Working Height: 2 to 80mm

Min. Working Length: 200mm

Convey Speed: 5 to 60 meters per minute

Heating Power: 6 kW

Convey Power: 2.2 kW

Oil Pump Power: 0.75 kW

Paint Type: UV/PE/PU

Paint Dosage: 40 to 300 gsm

Voltage: 220 Volts 60Hz

Advantage:

1. With heat treatment process, the curtain cutting is accurate grinding, and ensure that the blade without scars, bumps or dents. Also with manual inspection processing to ensure the quality and precision of the blade.

2. To ensure the high precise, curtain cutter head incorporates 220 to 225HB electroplated iron core and special customized iron core projecting 20mm back wave hand wheel.

3. The heating barrel is made of 304# stainless steel and equipped with U-shaped heating pipe to make the heating temperature uniformly.

Item 009 Duty Putty Filler

Suitable Product:
This machine is specially designed for furniture, wooden doors, floors, wooden boards, MDF and other tubular boards,also can be used to fill the surface putty between the plywood.

Working Principle:
Air pump circle the oil, roller coating uniformly to the flat board surface, filling roller scrape away the excess paint and recycle it.

Advantage:

This machine can fill in the concave pores,or scrape away the excess paint and recycle it, eliminating manual filling, greatly improving production efficiency, reducing reworking, durable and environmentally friendly.

Equipped with anti-collision induction device to effectively prevent damage to rubber wheels caused by stacked plates.

This machine incorporates double-pole reducer for flattening steel wheel. The flattening strength is greater and the effect is better.

Technical Data

Working Width: 1320mm

Working Height: 2 to 80mm

Min. Working Length: 300mm

Convey Speed: 5 to 20 meters per minute

Coating Roller Power: 1.5 kW

Electric Roller Power: 0.75 kW

Filling Roller Power: 0.75 kW

Paint Type: UV

Voltage: 220 Volts 60Hz

Specifications:

1. Body Flame

Steel: 20mm

Frame: 100 x 150mm Square

Rack vibration failure treatment, internal stress relief

Belt: import material 3mm anti-skid belt 1 pc

2. Coating Wheel, Metering Steel Wheel, Filling Wheel, Lifting System, Paint Recovery System Specifications

Coating Wheel

Size: 250 x 1420mm

Qty: 2 pcs

Marterial: Japanese imported silica gel

Hardness: 30 to 35 degree

Metering Steel Wheel

Size: 140 x 1420mm

Qty: 2 pcs

Material: 45#seamless steel tube

Surface treatment: 5 hard chrome plated polishing

Lifting System

Way: precise speed reducer lifts automatically

Components: lifting plate + support rod

Lifting block; adjustable dovetail groove

Paint Recycle System

4 points Taiwan air pump

Double pump double groove

Stainless steel independent oil return tank

Stainless steel heating bucket 1 pc

Scraper Components

2 sets

2 sets of independent reducer scraper holder

1420mm teel scraper blades: 2 sets

3. Electrical Configuration

Frequency Converter

Brand: Taiwan Shihlin

1.5 kW x 3 pcs, 0.75 kW x 1 pc

AC Motor

Brand: Siemens

1.5 kW x 3 pcs, 0.75 kW x 1 pc

Deducer

RV Series

Quantity: 4 pcs

Lifting System

Customized

Quantity: 2 sets

0.4 kW x 2

Touch Screen Operating Surface

Touch Screen

Quantity: 1pc

Spec: 7“

Switch operation panel for optional

Item 010 Foam Roller Staining Machine

Suitable Products:

This machine is suitable for furniture, wooden door, bamboo and wooded floor, wood panel, etc. for oil base or water base staining.

Working Principle:
Air pump circle oil and foam roller coating uniformly to the flat board surface.

Advantage:

The surface stained by this machine will be smooth, natural and balance, therefore enhance the stain and wood grain produce by roller coating. Also the paint can be circled use.

Technical Drawing

Technical Data

Working Width: 1320mm

Working height: 2 to 80mm

Min. working length: 300mm

Convey speed: 5 to 20 meters per minute

Convey power: 1.5 kW

Metering wheel power: 0.75 kW

Coating thickness: 0.003 to 0.35mm

Paint dosage: 8 to 50 gsm

Voltage: 220 Volts 60Hz

Advantage

1. This machine incorporates imported foam roller and silicon roller and improved the configuration that can solve problems of the pattern level blurred.

2. This machine equipped with high pricise automatic lifting turbine reducer; the lifting accuracy can be 0.03mm.

3. The scientific anti-stacking device can effectively prevent damage to the roller caused by the stacked plate, crushing, and even serious damage to the machine.

Foam Roller Staining Machine:

Automatic Lifting

Coupling

Client Site

Configuration:

Parts

Specifications

Quantity

Brand

AC Motor

0.75 kW x 2 pcs 1.5 kW x 3 pcs

5 pcs

SIEMENS

Frequency Converter

0.75 kW x 2 1.5 kW x 3

5 pcs

Taiwan Shihlin

Oil Pump

4

1 to 2 pcs

Taiwan

Steel Wheel

140 x 1320mm

2 pcs

Steel

150 x 100mm

Blade

4 sets

Italy

Contactor

Delixi

Item 011 Curtain Coating Machine (Double Head)

Suitable Products:
This machine is mainly suitable for surface coating of the paint line. It can make the mirror effect, and the surface absolutely without orange peel. Using original imported blades, the coating film thickness adjustment is extremely accurate.This equipment configuration has a paint recycling device that can be recycled and used to reduce paint waste.

The conveyor belt is made of high-quality polyester, resistant to various solvents such as acid and alkali, and easy to clean.

The conveying device has DC motor frequency conversion control, stepless frequency conversion speed regulation.

Equipment Parameters:

Working Width

0 to 1320mm

Working Height

2 to 80mm

Min Working Length

300mm

Conveyor Speed

5 to 60 meters per minute

Conveyor Power

2.2 kW

Pump Power

0.75 kW

Paint Dosage

8 to 50 gsm

Paint Type

UV

Paint Measurement

40 to 300 gsm

Voltage

220 Volts 60Hz

Advantage:

After being heat-treated, the curtain tool is finely ground to ensure that the blade adge is free from scratches, bumps and dents, later manual inspection and treatment to ensure its quality and accuracy of the table, the iron core protrudes a 20mm back wave hand roller, which makes the control degree accurate, the heating barrel is made of 304# stainless steel, and the configuration U-shaped heating tube is inside to make the heating temperature uniform.

Equipment Configuration:

Knife Mold

Configuration

2 sets

Import

Belt

Configuration

2 pcs

Import

Drive Roller

100 x 1420mm

4 pcs

Main Steel

150 x 100mm

Configuration

Shaogang Cold Steel

Square Tube

100 x 150mm

Spare Parts & Consumables Standard

Rubber Wheel

Imported material primer wear-resistant silicone wheel: 35 to 40°

Imported material silicone wheel (finishing paint): 30 to 35°

Imported material laser wheel: primer 45 to 55 line, paint 60 to 65 line.
Pan Mitsui raw material PU wheel: mainly used for printing wheel, PU,silica gel soft rubber wheel (0 to 10°) can be customized.

Imported material foam wheel: mainly used for water paint coloring, 30 to 35°

(Remark: rubber wheel can be customized according to your request).

UV Lamps

Sino-foreign joint venture UV lamp tube according to the mechanical size, the lamp tube size: 460 liters, 550 liters, 778 liters, 1450 liters.

Lamp power included: 3 kW, 5.6 kW, 9.6 kW, 11 kW, 13 kW, 16 kW.

Normal working life is about: 800 to 1000 hours

After-Sales Service:

1. Ensure the normal operation of the machine before delivery, and check equipment list and spare parts list.

2. Provide one year warranty (man-made damage without insurance, the vulnerability of non-insurance, as rubber wheel & lamps).