Capacity: approximately 50 to 60 channeled quilts (4x6) per hour (approximately 20 to 24 fillings per minute)
Item 001: Feeding Equipment (Silo)
Closed flap silo filled by vacuum for the connection of 1 or 3 filling machines (depends on filling machine type)
Operation: automatic
Operator: for filling the silo
Capacity (standard volume approx. 9 m³): down (90%) approximately 25 to 30 kg, fibre/foam approximately 60 to 80 kg, feathers approximately 120 to 140 kg
Working width: 1500 mm
Working length: 2000 mm
Height: 4200 mm (minimum 3500 mm, maximum 6200 mm)
Equipment consisting of: housing made of wooden plates; blower for filling the silo; upper part constructed as silo with integrated sieve; silo flaps and distribution shaft for feeding uniformly into the lower distribution cylinder with stirrer (sensor controlled); 3 connection adapters for pipelines to the filling equipments
Item 002: Exhaust Filter Plant
With 2 hoses for exhaust of the silo
Dimensions: approximately 0.9 x 0.5 x 3.1 to 4.0 meters
Consists of: upper filter channel for mounting on the wall or at the silo; 2 filter-hoses, d=350 x 2100 or 3000 mm, made of polyester felt with antistatic stainless steel reinforcement dust membrane coated; plastic bag for dust at the lowest level with fast clamping system
Optional Items
Item 003: Extra Segment 1 Meter High for Feeder (Silo)
Volume approximately 3 m³
Capacity: down (90%) approximately 8 to 10 kg, fibers/foam approximately 20 to 30 kg, feathers approximately 40 to 50 kg
Item 004: Extra Segment 1 Meter High with Flap for Feeder (Silo)
For charging the silo while working with filling-machine
Minimum height for total-silo: 5.2 meters
Volume: approximately 2 m³
Capacity: down (90%) approximately 8 to 10 kg, fibers/foam approximately 15 to 20 kg, feathers approximately 30 to 40 kg
Attention: if using this silo part, a second filter is necessary
Item 005: Wooden Box to Empty the Bags and for Filling the Feeder / Mixer
Approximately 0.8 x 1.5 x 1.0 meter
Item 006: Bag Lifting Device for Silo
Directly installed at the housing or with extra stand on the ground with electrical cable winch – 220 volts – 50 cps – maximum 200 kg and hanging up device
Item 007: Bagging-Up Equipment (Vacuum-Box for Airpermable Bags)
For discharging of left-over material and cleaning purposes (without ventilator or filter – silo ventilator and filter can be used)
For automatic filling of channeled-quilts with down, feathers or blowable fibers
Operation: dosing and filling are done in separate steps
The filling material is sucked by vacuum out of the silo into the 4 dosing-bins; the machine works with a self-learning software counting permanently its best time factor which is necessary to reach the previously programmed weight (different weights are programmable) without weight equalization (blowing back to silo if overfilled); a final weight control is done without being influenced by suction air; an automatic weight equalization is done if necessary; the tick is put on the 2 double filling pipes per filling table by hand before the clamping and transporting device closes; after the start 4 cassettes are filled at the same time – each of them is fed by its own blower; after the first row is filled the clamping device opens, the tick is transported according to the programmed length (different lengths are possible) and claimed again for the further filling process; while the completely filled quilt is changed the second filling-table keeps on working in the same way without loss of time; if the channeled quilts have more or less than 4 channels you can switch off the filling pipes individually
Operator: one person for operating the machine (without feeding the silo), especially for putting on the ticks and removing of the filled quilts
Capacity: approximately 50 to 60 channeled quilts (4x6) per hour (approximately 20 to 24 fillings per minute)
Minimum filling weight: approximately 3 grams
Maximum filling weight: approximately 150 grams at 90% down content; approximately 300 grams at 50% down content
Volume of dosing bin: approximately 50 liters
Tolerance of weighing system: 0.5 gram steps
Tolerance of filling: adjustable in 0.1 gram steps
Equipment consists of: 4 stainless steel dosing bins with electronic weighing device; bins with installed sieves and stirrer for quick evacuating; automatic dosing of antistatic liquid; combined rotating flap/slider system for fast material flow; 15″ touch screen for programming of: individual fillings, serial fillings, different weights within serial fillings, article-related programming; 4 filling blowers with variable speed adjustment for filling and discharging; 1 blower for blowing back to the silo inclusive pipeline; 2 automatic filling tables each consisting of: clamping and transporting device for the tick, clamping device for sealing up the filling pipe and the filled cassettes, 2 double filling pipes with 35 mm diameter, filling table approximately 2000 x 3900 mm, transport length maximum 2800 mm; windows 7 operating system; includes team viewer online support
Requires 2 x 40 foot containers to ship filling line with one silo and one filling machine with 2 filling tables
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