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Barmag, FB9-1600-WS/HT, 2012, 1600mm Working Width, 750 kg/h Capacity, 500 m/min Speed

Barmag, FB9-1600-WS/HT, 2012, 1600mm Working Width, 750 kg/h Capacity, 500 m/min Speed

Description

  1. Overview
    1. Complete Barmag PP-tape extrusion line
    2. Type: FB9-1600-WS/HT
    3. Year: 2012
    4. For the production of PP-tapes for flat weaving
    5. Final application: high tenacity tapes for flat weaving/geotextiles
    6. Working width: 1600 mm
    7. Die width: 1700 mm
    8. Net film width: approx. 1560 mm
    9. Extruder throughput: max. 750 kg/h (PP melt capacity)
    10. Final tape width: 1.0 - 4.5 and 7.0 mm
    11. Total draw ratio: up to approx. 1:13
    12. Denier range: 500 up to 2700 dtex
    13. Practical line speed: max. 500 m/min
  2. Extruder
    1. Model: 10E10/27D-HSE (adiabatic)
    2. Screw diameter: 105 mm effective length 27D
    3. With 205 kW AC motor drive
    4. Screw push out device for the extruder
  3. In-Line Gear Pump
    1. Model: GCH35K (Q=350 cc/rev.)
  4. 5-Component Gravimetric Batch Dosing and Blending System
    1. Including mounting frame and feeding adapter for edge trim flakes
    2. Dosing range: main component 50 to 100%
    3. 1st additive (PE) 1 to 15%
    4. 2nd additive (CaCO3) 1 to 15%
    5. 3rd additive (UV) 1 to 10%
    6. 4th additive (color) 1 to 5%
    7. Set feeders for all components and additives
    8. Max feeding ways: 10 m horizontal – 6 m vertical
  5. Melt Adapter System
    1. Melt pressure gauges with alarm, indicator in control desk: 3
    2. Melt temperature gauge: 1
    3. Screen belt filter, 150 mm
    4. Flex-lip die, 1700 mm
  6. Water Quench Bath
    1. Type KBF 1/1600, stainless steel
    2. Heat exchanger for quenching tank, 95 kW
  7. Film Take Off Unit
    1. With water stripper, 1600 mm
  8. Film Slitting Station
    1. Model: LAS 1600 with 2000 large size blades
  9. Edge Trim Mill
    1. Draw Stand I
      1. Model: STB9/I/3/1600/NR
      2. 3 godets diameter: 350 mm
      3. Chromium plated width 1600 mm
      4. With rubber coated nip roller on the last godet
      5. 7.5 kW AC motor
    2. Hot Air Stretching Oven
      1. Type HLS1/1600, 6000 mm long
    3. Draw Stand II
      1. Model: STB9/II/4/1600/ONR
      2. 4 godets diameter: 350 mm
      3. Chromium plated 1600 mm
      4. 3 godets oil heated, 1 godet ambient
      5. Oil heating units for 3 heated godets, each 40.5 kW
      6. Set of connecting pipes for 3 heated godets
    4. Fibrillator
      1. Model: FIB5/1600
      2. Needle roll diameter: 150 mm
      3. 42 needle bars
      4. Density 13 needles per cm
      5. Drive 15 kW AC motor
    5. Draw Stand III
      1. Model: STB9/III/4/1600/NR
      2. 4 godets diameter: 350 mm
      3. Chromium plated 1600 mm
      4. 2 godets oil heated
      5. 2 water cooled
      6. With rubber coated nip roller on the last godet
      7. Oil heating units for 2 heated godets, each 40.5 kW
      8. Set of connecting pipes for 2 heated godets
    6. Injector Tape Aspirating System
      1. 1600 mm with 1 suction mouth on the first and last draw stand
    7. Static Eliminator Bar
      1. Width: 1600 mm
    8. Siemens Simotion Electrical System
      1. For FB9-1600-WS/HT with digital AC-drive controllers
    9. Precision Winder
      1. Model: ATW 200 LGT
      2. 250 positions
      3. Inner tube diameter: 90 mm
      4. 200 mm traverse
      5. Layout back-to-back in 4 decks
      6. With second crossing ratio (second set of gears) including unit for the automatic synchronization of the winder speed with the line speed
    10. Water Chiller
      1. Capacity: 150,000 kcal
    11. Film Thickness Monitoring System
      1. Type Betacontrol with color screen and motorized traverse