NovaStar, NN503, Melt-Blown Nonwoven Fabric Production Line, 1600mm Width, 1200 kg/24h Capacity (New)

Description

  1. Overview
    1. Usage condition: 220 volts, 3-phase, 60 or 50 Hz, three-phase five-wire system
    2. Raw material: Polypropylene chips (special melt-blown material, MFR 1500 to 1800)
    3. Finished product specification: Product effective width 1600 mm (range of GSM: 25 to 150 g/m²)
    4. Maximum output: 1000 to 1200 kg per 24 hours
    5. Maximum winding diameter: 600 mm
    6. Mechanical speed: 25 to 50 meters per minute
    7. Installed capacity: 500 kW (actual consumption is approximately 60%)
    8. Air pressure: 0.5 to 0.7 MPa
    9. Cooling water: 5 m³/hour at 20°C, 2.5 m³/hour at 10°C, 5 m³/hour at 20°C or 2.5 m³/hour at 10°C
  2. Supply List
    1. Single screw extruder
    2. Screen changer
    3. Melt pump
    4. Melt-blown mold
    5. Air heating system
    6. Net forming machine
    7. Electret processing equipment
    8. Winder
    9. Cutting device
    10. Electronic control system
    11. Blow and exhaust system
  3. Single Screw Extruder
    1. Material: 38CrMoAlA
    2. Nitride layer thickness: 0.5 to 0.7 mm
    3. Screw hardness: HV ≥ 740
    4. Barrel material: HV ≥ 940
    5. L/D: 30:1
    6. Screw diameter: 90 mm
    7. Heating method: Ceramic heating
    8. Heating zones for barrel: 6 zones
    9. Total heating power: About 40 kW
    10. Temperature control: PID control
    11. Drive motor: AC motor
    12. Inverter: Inovance
    13. Drive power: 45 kW
    14. Gearbox origin: Hardened gear
  4. Screen Changer
    1. Type: Double position screen changer
    2. Drive: Hydraulic drive, manual control
    3. Heating: Stainless steel heating rod
    4. Hydraulic equipment: Equipped with hydraulic station (highest pressure 16 MPa)
  5. Melt Pump
    1. Structure: Gear pump
    2. Pump drive connection: Universal shaft connector
    3. Drive: Gear motor
    4. Motor power: 4 kW
    5. Inverter: Inovance
    6. Pressure transducer: Before pump pressure transducer with Italian Gefran, before screen and after pump with Zhaohui/Ziasiot
  6. Melt-Blown Mold
    1. Type: Clothes hanger type, discharge vertically downward
    2. The size of mold: 1750 × 200 × 350 mm
    3. T-die material: Alloy steel
    4. Designed pressure: 25 MPa
    5. Heating method: Heating rod
    6. Heating power: 40 kW
    7. Spinneret plate: 1 piece
    8. Type: Fine-hole jet + double air knives stretch
    9. Hole opening length: ≥ 1750 mm
  7. Air Heating System
    1. Heating furnace body type: Tube type
    2. Furnace material: Stainless steel welding parts
    3. Heating power: 240 kW
    4. Heating rod: Stainless steel fin
    5. Heating voltage: 220 volts
    6. Thermal insulation: Silicate composite thermal insulation material
    7. Pipeline material: Seamless stainless steel
    8. Pipeline thermal insulation: Exterior surface need to be covered with insulation material
  8. Electret Processing Module
    1. Structure: High voltage corona charge or molybdenum wire discharge
    2. Voltage level: 60 kV
    3. Processing width: 1600 to 1800 mm
    4. Input voltage: 220 volts, 60 or 50 Hz
  9. Winder
    1. Structure: Friction winding
    2. Roll surface treatment: Hard chromium plating
    3. Diameter of the paper tube: 76.2 mm (3 inches)
    4. Driving method: Passive driving of friction roller
  10. Cutting Device
    1. Blade form: Disc
    2. Motivated or not: Motivated
  11. Electronic Control System
    1. Operating method: Siemens PLC
    2. Inverter: Inovance
    3. Contactor: CHNT
    4. Relay: CHNT
    5. Low voltage circuit breaker: Delixi
    6. Air switch: CHNT
  12. Blow and Exhaust System
    1. Roots blower flow: ≥ 25 m³/minute
    2. Roots blower pressure: 0.7 MPa
    3. Roots blower power: 90 kW
    4. Exhaust fan air volume: ≥ 25 m³
    5. Exhaust fan power: 75 kW
  13. Other Auxiliary Equipment
    1. Calciner Φ800 × 2000
    2. Ultrasonic