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NovaStar, PQ162, Quilts Production Line, 3000mm Carding Width, 300 to 450 kg/h Capacity (New)

NovaStar, PQ162, Quilts Production Line, 3000mm Carding Width, 300 to 450 kg/h Capacity

Description

  1. Overview
    1. The carding production line can make the raw material of chemical fiber into quilt filling material.
    2. Quilting equipment completes the sewing of quilts.
    3. Raw material: polyester fiber.
  2. Carding Fiber Production Line
    1. Carding machine width: 3000 mm (requirement).
    2. Cross lapper size: 2700 × 3200 mm.
    3. Types of the product: comforter.
    4. Trim width of the product: maximum 2350 mm; the maximum size of the quilt is 2.35 meters × 2.9 meters, and the maximum width of the quilting machine is 2400 mm.
    5. Suitable raw material: recycled PES 7D/64 mm; PES virgin hollow, conjugated, siliconized, 7D/64 mm; Lenzing Tencel fill-lyocell, 6.7D, 60 mm; viscose (cellulose bamboo based) 0.55 tex, 60 mm. 2) and 3) are main fibers for the card clothing specification selection; 3) 50% + 2) 50%. 3) and 4) not suitable for 100% production and need to mix with PES fiber.
    6. Product weight: 105 to 508 gsm.
    7. Standard carding machine capacity: maximum 300 to 450 kg/h (take first-class 6D PET fiber as examine standard).
    8. Electrical control way: PLC with touch screen control. All electrics, motors and standard inverter. Customer with special requirements must specify in advance.
    9. Inverters: Zheng Tai brand.
    10. Motors: Guang Yuan.
    11. PLC and touch screen: Mitsubishi brand.
    12. Main electric components: Zheng Tai brand (such as contactor).
  3. Technical Process of Carding Production Line
    1. Bale opener (electrical weighing) → pre-opener → vibration feeder → single cylinder, double doffer carding machine → cross lapper.
  4. Bale Opener (Electrical Weighing)
    1. The machine is used to pre-open bale-packed fiber, and then transfer the fiber to the next working procedure according to a certainty percentage, with electronic weighing system.
    2. Working width: 1100 mm.
    3. Production capacity: 250 kg/h (polyester of first grade).
    4. Weighing system: electronic.
    5. Control method: photoelectric.
    6. Installed power: 5.99 kW.
    7. Structure features: automatic feeding cotton, photoelectric control, angle nail curtain frequency control, adjustable amount of feeding cotton; accurate electronic weighing; high-quality steel plate CNC laser cutting, modular assembly.
  5. Pre-Opener
    1. The machine is suitable for opening the material from the bale opener, and then transfer the fiber to storage chamber of vibration feeding machine through fiber transferring fan.
    2. Working width: 1300 mm.
    3. Opening method: card wire tacking.
    4. Diameter of roll: 450 mm.
    5. Speed: ≤ 10 m/minute.
    6. Production capacity: 500 kg/h (6D polyester of first grade).
    7. Power: main drive 5.5 kW, feed roller 0.75 kW, send cotton fan 2.2 kW.
    8. Conveyor length: 2500 mm.
    9. Structure features: open form with card wire tacking; equipped with a powerful magnet to absorb metal impurities; feed roller Φ75 mm, a pair of upper and lower configuration surface grooves, the upper roller spring pressure; high-speed centrifugal feed fan, the feed curtain is interlocked with the open roll motor, feed with inverted switch, fan motor 2.2 to 4 pole; control method: feed cotton to cotton storage, feeding is photoelectrically controlled by storehouse of cotton machine and has a inverted reversing switch; speed: ≤ 10 m/minute.
  6. Vibration Feeder
    1. The machine is suitable to mix and feed the opening fiber evenly into carding machine.
    2. Working width: 1370 mm.
    3. Production capacity: 100 to 400 kg/h (6D polyester of first grade).
    4. Control method: photoelectric.
    5. Power: 6.7 kW.
    6. Structure features: photoelectric control cotton storage volume, adjustable vibration plate, control cotton amount; photoelectric control of the amount of cotton, cotton box with angle nail curtain conveyor fibers; thorn shaft end with a protective plate to prevent cotton wrapping; vibration motor 0.75 kW × 6 pole; angle nail curtain is driven by 1.5 kW inverter motor with 80/10:1 worm gear.
  7. Single Cylinder, Double Doffer Carding Machine
    1. Application: card the fiber from the feeder, and process them into regular fiber web for web forming and reinforce procedure, then supplied to the next process.
    2. Cylindrical diameter: 1850 mm.
    3. Doffer diameter: 492 mm.
    4. Work roll diameter: 130 mm.
    5. Product capacity: 250 to 350 kg/h (6D fiber of first grade).
    6. Suitable fiber: recycled PES 7D/64 mm; PES virgin hollow, conjugated, siliconized, 7D/64 mm; Lenzing Tencel fill-lyocell, 6.7D, 60 mm; viscose (cellulose bamboo based) 0.55 tex, 60 mm.
    7. Out-put speed: ≤ 45 m/minute.
    8. Power: cylindrical 11 kW, doffer 2.2 kW, feed 0.75 kW.
    9. Structure characteristics: cylinder, doffer, work roll, stripping hair roller, messy rods, etc. conditioning treatment, precision machining; install chaotic roller before doffer, roller stripping fiber the cotton; feeding: equipped with metal protection devices, four roller wrapped metal clothing, the upper and lower pair of matching, the first feeding on the first roller bearing and transmission gear for the nylon pieces, can detect metal and has a self-stop alarm, reversing function; roll into the fiber using frequency control 0.75 × 4 ordinary motor with 60:1 reducer; cylinder and doff for the casting, cylinder wall thickness 25 mm, doffer wall thickness 20 mm, equipped with reinforced ring, the other drum made of seamless steel pipe wall thickness 6 to 8 mm.
  8. Cross Lapper
    1. The machine is used to fold evenly and lapped the fiber webs into certain width and thickness, which is for next working procedure.