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NovaStar, NN504, PET Single Beam Spunbond Nonwoven Production Line, 3.2m Width, 556 kg/h Capacity (New)

NovaStar, NN504, PET Single Beam Spunbond Nonwoven Production Line, 3.2m Width, 556 kg/h Capacity

Description

  1. Overview
    1. Width of product: 3.2 m
    2. Weight range: 15 to 170 g/m²
    3. Production capacity: 556 kg/h (based on product with basis weight of 50 g/m² or above, and with width of 3.2 m and fabric delivering speed of 58 m/min)
    4. The designed annual capacity is 4000 tons PET spunbonded nonwoven fabrics (output calculation is based on the product with basis weight of 50 g/m² and with width of 3.2 m and 8000 working hours annually and at fabric conveying speed of 58 m/min, and the efficiency of 95%)
    5. Process speed: 10 m/min to 150 m/min
    6. Fiber fineness: 1.0 to 3.0 dpf
    7. Machinery dimensions (L×W×H): 25 m × 18 m × 10.5 m (for reference only and depends on the actual design)
    8. Total installed power: 1492 kW (actual power consumption: approximately 746 kW)
  2. Pre-Crystallizing And Drying Section
    1. Wet polymer chips conveying device: conveying mode roots blower, conveying capacity 5400 kg/h, maximum conveying distance 60 m (height 30 m), power of blower 22 kW, quantity 1 pc
    2. Chip crystallizing and drying device: chip drying capacity 720 kg/h, chip drying time 4 to 6 h, dry chip water content <35 ppm, consumption of compressed air 7.2 Nm³/min, pressure of compressed air >7 bar, installed power 248 kW, quantity 1 pc
    3. Drying chip conveying device: conveying capacity 1800 kg/h, maximum conveying distance 60 m (height ≤30 m), pressure of supply air 4 bar, consumption of supply air 3.1 Nm³/min, quantity 1 pc
  3. Spunbonding Section
    1. Screw extruder: model Φ175/30 30:1, rated capacity 650 kg/h, rated rotating speed 60 rpm, heating capacity 110 kW/220 V, motor power 132 kW, quantity 1 pc, brand Jinhu
    2. Melt filter: model AJSZ-172, filtering area Ø130 mm × 176, filtering precision 200 μ, capacity ≤650 to 800 kg/h, maximum temperature 300 °C, heating power 8 kW, quantity 1 pc, brand Anjl
    3. Metering pump: model HRA1×300CC/R, motor power 7.5 kW, quantity 1 pc, brand Yuanhua
    4. Screw type color masterbatch or additive dosing and mixing device with functions of simplified crystallizing and drying: model YC-SM-3200, motor power 15 kW, color matching capacity 0.5% to 10%, quantity 1 set, ac motor
    5. Spinning beam: model YC-FS-3200, heating through circulation of heat conduction oil (including two sets of spinning packs), melt compression resistance is above 250 kg/cm², quantity 1 set, brand Chenguang
    6. Spinneret: model CP-3200, quantity 4 sets, brand Changzhou
    7. Monomer suction device: model 9-19, motor power 11 kW, quantity 1 set, ac motor
    8. Overhead silo: model YC-GC-3200, material cold-rolled plate, capacity 0.2 t, quantity 1 pc
    9. Storage silo: model YC-CL-3200, volume 2.2 m³ (material: stainless steel), quantity 2 pcs, brand Youcra
    10. Lateral blowing air cabinet: model YC-FX-3200, material aluminum plate and 304 stainless steel plate, quantity 1 set
    11. Positive pressure stretcher: model YC-SLS-3200, material steel frame: Q235 plate stainless steel, quantity 1 set
    12. Electrical control cabinet: model YC-DK-3200, capacity 1492 kW, quantity 1 set, brand Youcra
  4. Web Forming And Strengthening Section
    1. Linear speed: 10 to 250 m/min
    2. Drive power: main drive 37 kW, auxiliary drive 7.5 kW
    3. Calender: model GY-3200, linear speed 10 to 250 m/min, main drive roller motor power 37 kW × 2, motor power of hydraulic electric pump 3.7 kW, circulating oil pump power 1.1 kW, quantity 1 pc, brand Guangyu
    4. Winding machine: model YC-SJ-3200, linear speed 10 to 250 m/min, main drive motor power 18.5 kW, reversing power 3.7 kW, quantity 1 pc, brand Youcra
    5. Dewinding machine: type YC-TJ-3200, driving power 22 kW, quantity 1 pc, brand Youcra
    6. Splitter: model YC-FQ-3200, linear speed 0 to 500 m/min, main drive motor power 22 kW, quantity 1 pc, brand Youcra
  5. Cooling System (Refrigerating System)
    1. Air supply blower: model not specified, quantity 1 set