Production capacity: 556 kg/h (based on product with basis weight of 50 g/m2 or above, and with width of 3.2 m and fabric delivering speed of 58 m/min)
The designed annual capacity is 4000 tons PET spunbonded nonwoven fabrics (output calculation is based on the product with basis weight of 50 g/m2 and with width of 3.2 m and 8000 working hours annually and at fabric conveying speed of 58 m/min, and the efficiency of 95%)
Process speed: 10 m/min to 150 m/min
Fiber fineness: 1.0 to 3.0 dpf
Machinery dimensions (L×W×H): 25 m × 18 m × 10.5 m (for reference only and depends on the actual design)
Total installed power: 1492 kW (actual power consumption: approximately 746 kW)
Pre-Crystallizing And Drying Section
Wet polymer chips conveying device: conveying mode roots blower, conveying capacity 5400 kg/h, maximum conveying distance 60 m (height 30 m), power of blower 22 kW, quantity 1 pc
Chip crystallizing and drying device: chip drying capacity 720 kg/h, chip drying time 4 to 6 h, dry chip water content <35 ppm, consumption of compressed air 7.2 Nm3/min, pressure of compressed air >7 bar, installed power 248 kW, quantity 1 pc
Drying chip conveying device: conveying capacity 1800 kg/h, maximum conveying distance 60 m (height ≤30 m), pressure of supply air 4 bar, consumption of supply air 3.1 Nm3/min, quantity 1 pc
Melt filter: model AJSZ-172, filtering area Ø130 mm × 176, filtering precision 200 μ, capacity ≤650 to 800 kg/h, maximum temperature 300 °C, heating power 8 kW, quantity 1 pc, Anjl
Metering pump: model HRA1×300 cc/r, motor power 7.5 kW, quantity 1 pc, Yuanhua
Screw type color masterbatch or additive dosing and mixing device with functions of simplified crystallizing and drying: model YC-SM-3200, motor power 15 kW, color matching capacity 0.5% to 10%, quantity 1 set, AC motor
Spinning beam: model YC-FS-3200, heating through circulation of heat conduction oil (including two sets of spinning packs), melt compression resistance is above 250 kg/cm2, quantity 1 set, Chenguang
Spinneret: 4 sets, Japan Kasen brand
Monomer suction device: model 9-19, motor power 11 kW, quantity 1 set, AC motor
Overhead silo: model YC-GC-3200, material cold-rolled plate, capacity 0.2 t, quantity 1 pc
Lateral blowing air cabinet: model YC-FX-3200, material aluminum plate and 304 stainless steel plate, quantity 1 set
Positive pressure stretcher: model YC-SLS-3200, material steel frame: Q235 plate stainless steel, quantity 1 set
Electrical control cabinet: model YC-DK-3200, capacity 1492 kW, quantity 1 set, Youcra
Web Forming And Strengthening Section
Linear speed: 10 to 250 m/min
Drive power: main drive 37 kW, auxiliary drive 7.5 kW
Calender: model GY-3200, linear speed 10 to 250 m/min, main drive roller motor power 37 kW × 2, motor power of hydraulic electric pump 3.7 kW, circulating oil pump power 1.1 kW, quantity 1 pc, Guangyu
Winding machine: model YC-SJ-3200, linear speed 10 to 250 m/min, main drive motor power 18.5 kW, reversing power 3.7 kW, quantity 1 pc, Youcra
Dewinding machine: type YC-TJ-3200, driving power 22 kW, quantity 1 pc, Youcra
Splitter: model YC-FQ-3200, linear speed 0 to 500 m/min, main drive motor power 22 kW, quantity 1 pc, Youcra
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