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NovaStar, TF-300:100, Automatic Cutting Line for Abrasive Foam, 2000x2000mm Table, 260 pcs/min

NovaStar, TF-300:100, Automatic Cutting Line for Abrasive Foam, 2000x2000mm Table, 260 pcs/min

Description

  1. Overview
    1. Line designed to make abrasive sponges for kitchen use and similar applications.
    2. Video available on YouTube.
    3. Line weight: ≈ 6600 kg.
    4. Line dimensions: ≈ 15 x 9.5 meters.
    5. Machine standard color: ivory (optional).
    6. Noise level: < 80 dBA.
    7. Certification: CE certified.
    8. Requires 3 x 40-foot containers to ship.
  2. General Characteristics
    1. In-feed: laminated table of foam and abrasive.
    2. Dimension of table (maximum): 2000 x 2000 mm.
    3. Height of table: 30 to 50 mm without profile, with profile 39 to 50 mm; possible to mix colors by putting more tables of different colors; maximum height of tables 400 mm.
    4. Capacity speed: 260 foam pieces per minute.
  3. Entrance Table
    1. Entrance table with pusher.
    2. Pusher has independent drive.
    3. Can work in automatic and manual mode.
    4. Dimension of strip width chosen from touch display.
    5. Dimension of table is bigger than the raw material so manipulation is very easy.
    6. Sensors for controlling the speed and stopping in both positions.
    7. Encoder for cutting precision control.
    8. Table is moveable for easy access during replacement of saw.
  4. Band Saw
    1. Band saw is for cutting the tables.
    2. Saw has teeth on both sides so cutting is in two directions.
    3. Pneumatic presser when saw is cutting.
    4. Automatic and manual mode.
    5. Independent drive for band saw.
    6. Telescope for different height of tables with its own drive.
    7. Pneumatic tensioner for saw with pressure control.
    8. Sensor curtain for limited access during operation.
    9. Independent control on electrical cabinet mounted on band saw.
    10. Easy and fast access for replacement of saw.
  5. Accumulation Table
    1. Used to receive the cut strips and transport them to the next transportation table.
    2. Pusher with independent drive.
    3. Sensors for speed control and stopping in right position.
  6. Separation System With Pusher Table and Transporting Belt
    1. Pusher on the table moves all cut strips to the separator.
    2. System separates strips one by one with special grippers.
    3. Sensors for controlling position.
    4. Sensors for speed control and stopping.
    5. Possible to separate different numbers of strips.
    6. Very easy to set different dimensions.
    7. Each strip goes on transporting belt with independent drive.
  7. Grinding Machine
    1. Made of aluminium profiles.
    2. Two three-phase motors for each grinding disk (6 disks).
    3. Very quickly set the settings for each dimension of strip.
    4. Adjustment is possible in operation time and is totally safe.
    5. Each movement is on linear guide.
    6. Vacuum cleaner for residues of grinding.
  8. Rotating System
    1. System has two lines for transporting with independent drive.
    2. Rotating the strips vertically.
    3. Possibility to vertically pack the foam.
  9. Transversely Cutting
    1. Cutting of the strips in desired dimensions.
    2. Very easy and quickly change the dimension without dismantling.
    3. Servo drive for full cutting control.
    4. Safety sensors for control.
    5. Receiving transport for cut foam.
  10. Transport With Automatic Feeder
    1. Automatic feeder for packaging unit.
    2. Servo drive.
    3. Possibility of packing 1, 2, 3, 4, 5, or 6 foam pieces.
    4. Horizontal and vertical packing.
    5. Sensors for synchronization with packaging unit.
    6. Connect to any machine for packaging.
  11. Pneumatic Specifications
    1. Pneumatic equipment: SMC – Japan.
    2. Air consumption: < 1570 liters per minute.
    3. Air pressure: 6 bar.
    4. Electro-valves: SMC Japan.
    5. Cylinders: SMC Japan.
  12. Electrical Specifications
    1. Installed power: 25 kW.
    2. Standard power supply: 3 x 480 volts – 50/60 Hz + ground.
    3. Power variation: +/- 2%.
    4. Electrical cabinet power: 230 VAC.
    5. Control voltage: 24 VDC.
    6. Electrical plant according to CE rules.
  13. Electrical Components
    1. PLC: Schneider.
    2. Servo motors: Schneider.
    3. Servo drivers: Schneider.
    4. Motion control: Schneider.
    5. Asynchronous electrical motors: Motovario.
    6. Operator panel: Schneider.
    7. Binding clamps: Klemsan.
    8. Fuses: Eaton.
    9. Main switches: Eaton.
    10. Contactors: Eaton.
    11. Power supply 24 VDC: Siemens, Balluff.
    12. Relays: Schneider.
    13. Inverters: Schneider.
    14. Photocells: Balluff.
    15. Electrical proximity switches: Balluff.
  14. Mechanical Components
    1. Bearings: SKF.
    2. Linear guiding: SKF.
    3. Linear bearings: SKF.
    4. Chains, pulleys, sprockets: SKF, SATI.
    5. Belts, timing belts: Continental, Good Year.
    6. Threaded spindle: SKF.
    7. Timing strips: Optibelt.