NovaStar, MM164, PET Monofilament Production Line, 80 kg/h, 175 kW (New)

Description

Details:

Supply Scope and Technical Specification:

No.

Names

Unit

Quantity

1

Automatic Uploading Device

Set

1

2

Dehumidifying and Crystallizing Equipment

Set

1

3

Side Dosing Device

Set

1

5

Automatic Screen Changer

Set

1

6

Melt Pump

Set

1

7

PET Filament Die Head

Set

1

8

Stainless Steel Water Tank Cooling System

Set

1

9

Water Suction Device

Set

1

10

The First Seven Rollers Haul-Off

Set

1

11

Water Heating Oven

Set

1

12

Water Suction Device

Set

1

13

The Second Seven Rollers Haul-Off

Set

1

14

Heating Oven

Set

2

15

The Third Seven Rollers Haul-Off

Set

1

16

Glazing Machine

Set

1

17

Winding Machine

Set

1

18

Electrical Cabinet

Set

1

Brands

Contactor: Siemens/Schneider
Temperature controller: Omron/RKC

Inverter: ABB

Advantage:
100% recycle PET flakes for PET filament

Great dehumidifying and crystallizing system

High quality PET final filament

I. Main Parameters

Production Line Parameters:

Capacity: 80 kg per hour

Line Speed

≤160 meters per minute

Voltage

AC 480 Volts, 3 HP 60Hz ± 10 % L1+L2+L3+N+PE

Power

Installed power is 175 kW,working power is around 105 kW

Labor

2 to 3 persons

Dimension

36 meters x 5 meters x 5.5 meters

Fitting Brand:

Mechanical Part

Main Motor

Hongqi

Gearbox

Duoling/Jiangyin

Electrical Part

Inverter

ABB

Contactor

Siemens

Button

Schneider

Relay

Siemens

II. Technical Data

1. Dry and dehumidify system with automatic uploading device

System Information

1

Material box and conveyor to dry hopper

2

Drying Capacity

PET ≥ 100 kg per hour

3

Size Request

L≥5M H≥5M

4

Drying Time

PET: 4 to 6 hours

5

Heating Temperature

160°C to 180°C

Dehumidifying and Crystallizing Equipment

Main Technical Parameters:

Drying chamber: 2 pieces

Drying quantity: 800 kg/set

Blender electrical power: 7.5 kW

Blower motor power: 2.2 kW

Heating power: 24 kW x 2

This machine is equipped with specialized reducer, and the gear and axial parts incorporate high strength alloy steel and are treated by the carburization, quenching, gear grinding and other workmanship, and are matched with super thrust bearing which has the traits of high bearing capacity, stable transmission, and excellent efficiency etc. The material of screw and barrel is 38CrMoAlA, nitriding treatment, lower noise, corrosion resistance, wear resistance. Barrel is cooled by wind, heated by cast aluminum heating circle. The whole machine is equipped with automatic temperature controlling switchboard, digital display intelligent temperature controller.

The screw is special design for PET strap, confirm strength.

Extrude Central Height

1100mm

Max Output PET Flakes

80 kg/hour

High Efficiency Screw

Diameter

75mm

L/D

33:1

Material

38CrMoAlA

Surface Treatment

Nitrided and polished

Screw Rotation Speed

20 to 92.5 rpm

Barrel

Material

38CrMoAlA

Inner Surface Treatment

Nitrided, ground

Heating Method

By ceramic

Heating Control Zones

5 zones

Heating Power

28 kW

Cooling System

By blower fan

Cooling Zones

5 zones

Cooling Power

0.25 kW

Gearbox

Material of the Housing

QT200

Gear Type

Helical gears

Material of the Gear

20CrMnTi

Heat Treatment of the Gear Surface

Quenching

Material of the Axes Bearings

40Cr
Imported high quality bearing

Feeding Block

Material

Q235

Method

Water circled cooling system

Driving Motor

Method

AC motor, 22 kW

Control System

Controlled by ABB inverter

3.Side Dosing Unit

Performance Features:

Used to feed the color master-batch.Motor power: 0.55 kW, servo motor control

4. Hydraulic Screen Changer

It is composed of welding frame, hydraulic station,have the function of degassing.

Filtration Area

120mm

Filter Type

One plate with double position

Heating Power

6 kW

Heat Media

Conduction oil

Max Working Pressure

Maximum 16 MPa

Working Temperature

≤310 °C

5. Melt Pump

This met pump is used to control the pressure, this will keep the production stable and get good final quality.

Capacity

30cc

Rotation Speed

90 rpm

Motor Power

3 kW

Heating Power

3 kW

Heating Way

Stainless steel heating pipe

Pressure Value

0 to 350 bar

6. PET Filament Extrusion Die Head

Spinneret

60 to 260 holes

Finished Diameter

0.2 to 0.8mm

Heating Power

3.5 kW

Heating Mode

Stainless steel mica slice heating

7. Stainless Steel Water Tank Cooling System

Material

SS304

Length

1500mm

Width

500mm

Motor Power

0.55 kW

8. Dry System

This unit is used to suck water from strap after cooling tank.

Suction Box and Pipe

SS304

Blower Power

2.2 kW

Connection pipe to recycle

9.The First Seven Rollers Haul-Off

Transmission Way

Gear

Roller Diameter

320mm

Roller Effective Length

500mm

Treatment of Roller

Chromium plating processing

Motor Power

5.5kW

Speed

2 to 80 meters per minute

Press Robber Diameter

120mm

10. Water Heating Oven, 1 Set

It is used to heat and stretch the monofilament.
It consists of specific hot water tank, hot water and cold water auto-feeding system, hot water oven, monofilament guiding system, and water drying system.
Steel welded frame
Heating units and automatic temperature control system
Cover opened or closed controlled by air
High performance insulation layer, OMRON temperature meter
The water oven with auto temperature control system: once temperature reaches the one we setup, it will stop heating automatically; when the temperature is below the one we setup, it will heat again automatically.
The monofilament will be completely immersed in hot water.
All parts contact with water are made by 304 stainless steel.

Main Technical Parameters:
Length: 4000mm

Heating power: 18 kW
Heating mode: electric heating
Hot water pump: 3.7 kW

Water drying power: 3 kW

11. Water Suction Device

This unit is used to suck water from strap after cooling tank.

Suction Box and Pipe

SS304

Blower Power

2.2 kW

Connection pipe to recycle

12. The Second Seven Rollers Haul-Off

Transmission Way

Gear

Roller Diameter

320mm

Roller Effective Length

500mm

Treatment of Roller

Chromium plating processing

Motor Power

7.5 kW

Speed

50 to 140 meters per minute

Press Robber Diameter

120mm

13. Heating Oven

It is used to heat and stretch the monofilament
Steel welded frame
Heating units and automatic temperature control system

Cover opened or closed controlled by air

High performance insulation layer

OMRON temperature meter
Blower motor power: 2.2 kW x 2sets

Wind volume controller by motor
AC motor, controlled by ABB inverter

Inside Oven

SS304

Length

4000mm

Heating Power

24kW

14.The Third Seven Rollers Haul-Off

Transmission Way

Gear

Roller Diameter

320mm

Roller Effective Length

500mm

Treatment of Roller

Chromium plating processing

Motor Power

7.5 kW

Speed

50 to 140 meters per minute

Press Robber Diameter

120mm

15. Glazing Machine, 1 Set

Power: 1.1 kW

16. Winding Machine

Performance Features:

Spool type winding
Spool size: DIN200, DIN250

Position: 80; torque motor control

17. Electrical Cabinet, 1 Set

18. SIEMENS PLC Touch Screen for Synchronous Control