Company founded 1975 US-based machinery business experienced in worldwide sales.

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NovaStar, DH122, Full-Automatic Pet Mattress Production Line, 150 to 180 m/min, 200kW (New)

NovaStar, DH122, Full-Automatic Pet Mattress Production Line, 150 to 180 m/min, 200kW

Description

  1. Overview
    1. Full-automatic control pet mattress production line
    2. Outside dimensions: 560 x 560 mm
    3. Inside dimensions: 500 x 500 mm
    4. Designed production speed: 150 to 180 m/min (about 250 to 300 pcs/min)
    5. Stable production speed: 150 m/min (250 pcs/min) with fluff + sap total weight of 12 to 14 gsm, converted to gram weight per square meter about 40 grams, under condition of high-grade hot melt applicators
    6. Power: 380 V, 50 Hz or 220 V, 50/60 Hz
    7. Machine frame used rectangle-pipe
    8. Knife holder used φ45 steel adjusting
    9. Machine capacity: 200 kW (set temporarily)
    10. Wasted products rate: ≤2% (exclude circumstances when glue applicator breaks down or auto-splicing material)
    11. Overall size (include crusher) (L x W x H m): 23 m x 2.2 m x 2.5 m (set temporarily)
    12. Weight: about 70 t (exclude stacker and crusher)
  2. Raw Material Specification
    1. Wood pulp: diameter ≤1200 mm
    2. Lower tissue paper/airlaid: diameter ≤1000 mm
    3. Nonwoven fabric: diameter ≤800 mm
    4. Pe film: diameter ≤600 mm
    5. Upper tissue paper: diameter ≤800 mm
    6. Glue
    7. Sap
  3. Basic Assembling Unit
    1. Teeth-type high-speed crusher can take untreated pulp, semi-treated pulp and treated pulp with adjusting amount of wood pulp by frequency motor (one set): 600 kgs/hr; pulp width = 500 mm
    2. Double-screw type of sap adding unit, the sap supplying amount is adjusted by frequency motor (one set): auto refill from large tank/sap sack; low level sensor for auto refill; metering system with ±5% accuracy
    3. Cotton core forming wheel: core width change mould plate for 600 mm; ±5% weight accuracy
    4. Cotton core is wrapped: the lower layer of tissue paper wraps the upper layer of tissue paper and cotton core inside (for five layers products); lower tissue unit: 2 roll system, tension control system, material presence sensor, auto splicing and rejection, diameter = 36, core = 3, weight = 290 lbs; upper tissue unit: 2 roll system, tension control system, material presence sensor, auto splicing and rejection, diameter = 36, core = 3, weight = 290 lbs
    5. Folding section fold tissue on to the core
    6. Two sets of cotton core net square embossing unit, air-cylinder press
    7. Cotton core smooth embossing unit for three layers products
    8. Cotton core cutting unit (controlled by frequency motor)
    9. Drag rollers, using air cylinder, gap is adjustable
    10. Poly film loading unit: 2 roll system; diameter = 21, width = 600 mm, weight = 130 lbs, core = 3; auto splicing and rejection; tension control; material presence sensor
    11. Non woven loading unit: 2 roll system; diameter = 39, width = 600 mm, weight = 230 lbs, core = 3; auto splicing and rejection; tension control
    12. Folding section: both c fold and z fold
    13. Final knife unit (controlled by frequency motor)
    14. Folding section, two fold, three fold (controller by frequency motor, two sets)
    15. Auto-reject unit
    16. Products are vertically outputted in one-line, auto-account (controlled by frequency motor)
    17. Locate e-stop, 1 every 10 feet; e-stop stops all drives and drops main power
    18. Waste-collect box
    19. Pneumatic system
    20. Dust-collect system: 4 stack (bags)
    21. Other equipments: there are lighting lamps on the parts of spraying glue and fixing lamps on the back driving parts; there is accounting unit
  4. Main Components
    1. Plc: mitsubishi, japan
    2. Touch-screen (10.5 inches): mitsubishi, japan
    3. Frequency motors: mitsubishi, japan
    4. Main frequency inverter: schneider, france
    5. Low-voltage electrics: schneider, france
    6. Azoth electric-rings: mercotec, germany
    7. Photo-electric sensor: leuze/optex, germany/japan
    8. Turning coder: omron, japan
    9. Pnuematic units: airtac, taiwan
    10. Electric-heat units: yixin, taiwan
    11. Blade and roller bearings: nsk, japan
    12. Timing belts: tiger, japan
    13. Flat belts: hrz, germany
  5. Spare Parts Along With the Machine
    1. Maintenance tool: one set
    2. Flat belt: five pcs
    3. Timing belt: five pcs
    4. Flat cutter: one set
    5. Operation manual: one pc
    6. Operation i
  6. Specifications
    1. Weight: 70000.0