Combined coating machine for one finishing and coating
Nominal width 1800 mm
Maximum coating width: by knife 1650 mm, by engraved roller 1750 mm
Working modes: reverse roll, synchro roll, reverse roll "on air", synchro roll "on air", blade "on air", blade on counter-roller
Machine built according to CE regulations
Construction and Framework
Welded steel framework with high torsion rigidity
Rubberized counter-roller diameter 400 mm, oil and solvents resistant
Hardness 85 shore A, max eccentricity tolerance ±1/100 mm
A/C gearmotor to drive the counter roller
Roller changing device (bridge) arranged to mount two engraved rollers and one coating knife
Pneumatic lifting of changing device (bridge)
Manual rotation of the roller changing device
Coating and Adjustment
Motorized micrometric adjustment of coating thickness, independent right/left or in tandem, with digital display on control panel, by two jacks
Coating side limiters, manually adjustable either single or tandem
Feeding through in front of the coating knife
A/C gearmotor to drive the engraved roller
Two colour doctor blades (synchro / reverse) with pneumatic opening and closing for a smoother movement of the blade towards the roller, with oscillating movement
Entry idler roller, the upper one liftable by pneumatic pistons for "on air" coating
Piping for the washing of the engraved roller
Fluid Handling and Waste
Two side gutters in stainless-steel with teflon coating, with solvent resistant rubber pipe for wastewater or chemicals collection and recirculation
Wastewater recovery basin, with drain, under the counter-roller
Drive and Control
Manual seam jumper
Variable speed from 2.5 to 50 m/min for the counter-roller and from 2.5 to 99 m/min for the engraved roller
Pivoting control panel with digital screen, mounted on the machine frame, to control and set the machine functions
Main electrical panel equipped with PLC and inverters, protection IP54, mounted inside the left hand machine shoulder
Set of machine accessories and instruction & maintenance manual
Included Components
One coating knife profile
Two positive chromed steel rollers for reverse rotation, engraving to be defined
One pneumatic resin distributor (to – fro) to deliver the chemical across the whole width
One pneumatic piston pump, max viscosity 35,000 cpsa
One level check probe for the automatic start-stop of pump
One automatic seam jumper with sensor, to lift the blade at seam passage
Exclusions
All compressed air connections, including materials, from the compressor or main line to the machines
All water connection, including materials, to the machines and to the drainage
All electrical connection, including materials, from the main line to the main electrical panel of the line
The work and materials for the electrical system from main panel to the various machines of the line (including cable passes, wires, cables, and sheaths)
All brickworks or foundations
The lifters to unload and to position the machines
The raw materials and workers to help the technicians during start up and functional control
All which isn't explicitly described in this quotation
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