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NovaStar, NN515, Needle Punching Production Line, 4000mm Working Width, 900kg/h Capacity (New)

NovaStar, NN515, Needle Punching Production Line, 4000mm Working Width, 900kg/h Capacity

Description

  1. Overview
    1. Products and technology: Needle punching production line.
    2. Fiber used in production line: Polyester / bico mix.
    3. Product width: 4000 mm.
    4. Capacity: ≥ 900 kg/h.
  2. Production Line Technology
    1. Mixing & bale opener – opener – feeder – C1D2 carding machine – cross lapper – clamping feeding – needle loom – winding machine – edge cutting machine.
  3. Equipment List
    1. Mixing & bale opener.
    2. Opener.
    3. Feeder.
    4. C1D2 carding machine.
    5. Cross lapper.
    6. Clamping feeding.
    7. Needle loom.
    8. Winding machine.
    9. Edge cutting machine.
  4. Mixing & Bale Opener
    1. Application: Conveying belt feeds the raw material; by three mixing rollers and conveying belt forms a feed system for the raw material, it can mix two or more kinds of raw materials evenly.
    2. Working width: 1800 mm.
    3. Capacity: ≥ 500 kg/h.
    4. Power: 8.5 kW.
    5. The two sides of the frame are made of high-quality steel plate welding, the middle is supported by a section of steel, stable structure.
    6. The separation device is used to feed the fiber evenly.
    7. The fiber storage conveyor has galvanized sheet NC processing, the inner wall is smooth.
    8. The beater roll has angle pins.
  5. Opener
    1. Application: After the raw materials of single or multiple specifications are initially opened and mixed by the machine, they are input into the next process through the fiber fan.
    2. Working width: 1500 mm.
    3. Power: 12.5 kW (subject to actual design).
    4. Capacity: ≥ 500 g/h.
    5. The equipment is composed of a feeding flat conveyor, fiber feeding rollers, opening rollers, fans for fiber transmission conduit (metal removing device can be added inside), and transmission mechanism.
    6. All racks and accessories are completed by laser cutting, with high overall accuracy.
    7. Frame is made of 10 mm thick high quality carbon steel welding, feeding hopper on both sides by steel plate folding pieces.
    8. The feeding conveyor has PVC belt, and the length is adjusted according to the number of opening machines.
    9. Opening roll diameter Φ 450 mm, composed of 10 alloy pin plate, statically balance check.
    10. Fiber roller: Upper and lower configuration, diameter Ф 80 mm, surface processing groove, upper roller spring loaded.
    11. Machine start/stop, speed control by numerical control frequency conversion unit, feeding flat conveyor and feeding roller to the fiber storage bin.
  6. Feeder
    1. Application: The mixed fibers will form a uniform web of fiber, which will be continuously fed to the next process.
    2. Working width: 2370 mm.
    3. Fiber throughput: ≥ 300 kg/h.
    4. Power: 3.7 kW (subject to actual design).
    5. Consists of fiber storage bin, fiber feeding bin, angle pin inclined conveyor, stripping roll, fiber roller, flat conveyor, vibration plate, output conveyor and transmission mechanism.
    6. All racks and accessories are completed by laser cutting, with high overall accuracy.
    7. Angle pin inclined conveyor is made of wood nail strip, and 3# angle steel is used as support.
    8. A horizontal wood slat conveyor before and after the angle pin inclined conveyor, the linear speed of the front horizontal conveyor is synchronized with the feed before the carding machine, and the rear horizontal conveyor is the web transmission conveyor.
    9. Fiber feeding box and storage bin are respectively equipped with a grating, the height is adjustable, the adjustment range is 50 cm.
    10. Vibrating fiber feeding box can be adjusted by hand wheel screw width, adjustment range 20 cm.
    11. Machine frame is welded from 8 mm thick A3 plate.
  7. C1D2 Carding Machine
    1. Features: All the rollers of the machine are treated by tempering and qualitative treatment, and then precision processed. The wallboard is made of cast iron, the card clothing is made of domestic high quality card clothing, and equipped with a suction device, which can reduce the time to clean the machine, it provides the advantages of good carding ability and high yield. Operator waste as little time as possible kway included.
    2. Working width: 2500 mm.
    3. Capacity: ≥ 200 kg/h.
    4. Power: About 18.5 kW.
    5. Frame has modular design, cast steel frame, qualitative processing, splicing assembly positioning, to ensure the precision of carding machine.
    6. Main cylinder diameter Φ 1230 mm, steel plate rolling structure, special processing technology to ensure the precision of the roller, never producing deformations, doff diameter Φ 492 mm, opening roll diameter Φ 295 mm, divided into five carding areas.
    7. The feeding roller has 2 groups of clamping feeding.
    8. Work roller stripping roller with baffle special structure, effectively reducing the wrapping of fiber around the shaft.
  8. Cross Lapper
    1. Application: By moving the trolley, the fiber will be clamped forward and the fiber web will be laid on the bottom conveyor, and the fiber web of a certain thickness will be continuously input to the next process from the bottom conveyor.
    2. Features: Increase the thickness and width of web, changes the arrangement direction of the fiber.