Company founded 1975 US-based machinery business experienced in worldwide sales.

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NovaStar, NN516, Needle Punching Felt Line, 4.5m, 900+ kg/h, 170-700 GSM (New)

NovaStar, NN516, Needle Punching Felt Line, 4.5m, 900+ kg/h, 170-700 GSM

Description

  1. Overview
    1. Production line for nonwoven fabric processing.
    2. Input material: polyester / bico mix, 4 to 18 denier, 2” to 3” staple length.
    3. Output rate: 15 meters per minute.
    4. Final trimmed width: 4000 mm (160”).
    5. GSM range: 170 to 700 gsm.
    6. Output capacity: 900+ kg/hour.
  2. Electrical Data
    1. Operating voltage: to be specified.
    2. Control cabinet ambient temperature: ≤ 35° Celsius.
    3. Altitude: < 1000 m above sea level.
  3. Atmospheric Conditions
    1. Temperature: 20° ± 2° Celsius.
    2. Relative humidity: 65 ± 5%.
    3. Temperature during installation: minimum 18° Celsius.
    4. Suggested air conditioned control and air filtration unit for efficient working conditions.
  4. Compressed Air
    1. Air pressure: 0.6 to 0.8 MPa (to be arranged by buyer).
  5. Energy Consumption
    1. Estimated installed capacity: to be determined.
    2. Actual consumption: 55 to 60% of installed capacity.
    3. Actual estimated consumption: to be determined.
  6. Machine Color
    1. Machine frame: to be specified.
    2. Machine door: to be specified.
    3. Safety: to be specified.
  7. Machine Configuration
    1. Bale opener (4 sets) with automatic weighing system.
    2. Pre opener (1 set) with aluminum drum and stainless-steel pins.
    3. Transfer lattice for pre opener (1 set).
    4. Spray nozzle (1 set) to facilitate lubrication as required for fibers.
    5. Big hopper blender (1 set) with volume of 20 cubic meters.
    6. Air condenser (4 sets) to be placed on top of hopper blender.
    7. Fine opener (1 set) with aluminum drum and stainless-steel pins.
    8. Magnet (2 sets).
    9. Metal detector (1 set) with detection sensor for fire and metal.
    10. Vibrating feeding hopper (1 set).
    11. Weighing control system, belt type (1 set) with a loop and speed control to carding feeding unit.
    12. Carding machine (1 set).
    13. Cross lapper (1 set) with reciprocating lattice, carbon lattice 4 – synchronously designed servo motor, profile control system, aluminum roller to ensure higher speed; input width 4200 mm, output width 5500 mm.
    14. CBF (1 set) with guiding fingers.
    15. Pre-needle loom, high-speed (1 set) with cooling fans and temperature and pressure detecting sensors; stroke 60 mm, needle density 8000, installed rpm 1500 (up to down).
    16. Five roller drafter (1 set).
    17. Main needle loom, mid-speed (1 set) with stroke 60 mm, needle density 8000, installed rpm 1500 (down to up).
    18. Main needle loom, hi-speed (1 set) with stroke 60 mm, needle density 8000, installed rpm 1500 (up to down).
    19. Storage (1 set) with electric heating (oil inside the roller) to rollers.
    20. Winding (1 set) with storage of 10 meters.
    21. Side fabric opener (1 set) with pneumatic pressing to tight roll during winding, 3 vertical cutters and one auto cross cutter.
    22. Dust collection machine (1 set) for online collect and recycle dust.
    23. Safety control keys (1 set).
  8. Bale Opener Specifications
    1. Working width: 1400 mm.
    2. Weight control: PLC.
    3. Diameter of opening roller: 270 mm.
    4. Installed power: 7.35 kW.
    5. Beating roller: 3 sets.
    6. Frame made of Q235-A steel plate by CNC laser cutting, CNC bending and modular assembly.
    7. Main body of spiked lattice is aluminum lattice embedded with stainless steel nails; low probability of dropping nails and long service life.
    8. Photoelectric automatic control of fiber feeding, frequency control of spiked lattice, control of fiber feeding quantity.
    9. Weighing bucket incorporates sensitive gravity sensor with weighing function; fibers spread on the opening conveyor according to program control.