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NovaStar, DH125, Full Servo Baby Diaper Machine, NB to XXL Sizes, 108 Mitsubishi Servo Motors (New)

NovaStar, DH125, Full Servo Baby Diaper Machine, NB to XXL Sizes, 108 Mitsubishi Servo Motors

Description

  1. Overview
    1. Main machine capable of producing both fluff pulp + SAP and ultra-thin absorbent paper structure.
    2. Product sizes: NB, S, M, L, XL, XXL (according to order).
    3. Machine color: rice white, can be changed by order.
  2. Technical Specifications
    1. Design speed: 700 pcs/minute (M size).
    2. Working speed: 550 to 600 pcs/minute (M size).
    3. Qualified rate: ≥ 97% (excludes wastage due to glue applicators and materials splicing joint).
    4. Efficiency: ≥ 85%.
    5. Installation capacity: ≥ 350 kW.
    6. Electricity: 380V ±5%, 50Hz or 220 volt.
    7. Wire: three phases four wires 380V/50Hz or 220 volt (ground wire) 3 x 120mm³ + 1 x 50mm³ + 1 x 25mm³.
    8. Air pressure: 0.6 to 0.8 MPA, 6 m³/min.
    9. Total weight: about 80 tons.
    10. Machine size: 35 × 2.2 × 3.5 m (L×W×H).
    11. Working space: 50 × 8 × 4.5 m (L×W×H).
    12. Containers: 7 x 40HQ; packaging: PE cover packing in container.
  3. Standard Configurations
    1. Main machine (can make both fluff pulp+SAP and ultra-thin absorbent paper structure) – 1 set.
    2. Mitsubishi servo motor (other brands optional) – 108 sets.
    3. Machine controlling system – full servo control.
    4. Simple packing machine – 2 sets.
    5. Simple sealing machine – 2 sets.
    6. Free spare parts (attachment list) – 1 set.
    7. High speed crusher – 1 set.
    8. SAP feeding unit set on ground – 1 set.
    9. Touchable screen – 1 set.
    10. Bag dust collection unit – 1 set.
    11. Noise reduce cabinet – 1 set.
    12. Waste raw materials collection unit – 1 set.
    13. Raw materials with auto unwinding, auto splicing, auto tension control – 11 sets.
    14. Front tape position cutting – 1 set.
    15. Backsheet position cutting – 1 set.
    16. Safety door – 1 set.
    17. S cut side tape laminate online – 1 set.
    18. Vision detection system (can reject any contaminated product during production, 100% detection) – 1 set.
    19. Semi automatic carton packing machine – 1 set.
    20. Automatic stacker – 1 set.
  4. Optional Configurations
    1. Auto stacker + auto bagger (fully automatic packing solution; if chosen, no need to choose auto stacker) – 1 set.
    2. Negative pressure rotating style dust collector (top dust collector effect, cleaner workshop) – 1 set.
    3. Air compressor 37 kW (necessary for the production line, could be purchased locally) – 1 set.
    4. Metal detector (can detect metal particles inside the diapers, part of QC) – 1 set.
    5. Air shower room (wind shower clean before entering the workshop) – 1 set.
    6. Printer (to print production date) and one year of ink supply – 1 unit.
  5. Spare Parts List
    1. Kit – 1 set.
    2. All sizes cutter – each size 1 set.
    3. Cutting blade – 2 pieces.
    4. Truncation blade – 1 set.
    5. Thermocouple – 2 pieces.
    6. Simple sealing machine – 2 sets.
    7. Simple packing machine – 2 sets.
    8. Blower wire – 1 set.
    9. Electrical schematic diagram – 1.
    10. Instruction of main electrical elements – 1.
    11. Fuses – 10 pieces.
    12. Transition wheels – 3 sets.
    13. Timing belts – 3 pieces.
    14. Conveying belts – 2 pieces.
    15. Electric heaters – 5 pieces.
    16. Power cables – 1 set.
    17. Back transmission diagram in PDF – 1.
    18. Machine layout in PDF – 1.
  6. Main Parts Brands
    1. PLC control system – Japan, Mitsubishi.
    2. Servo motor – Japan, Mitsubishi.
    3. Touchable screen – Japan, Mitsubishi.
    4. Automatic fault alarm – Japan, Mitsubishi.
    5. Auto web guider – USA, Fife.
    6. Sensor – Japan, Panasonic.
    7. Safety production – France, Schneider.
    8. Cutter raw material – USA, T15.
    9. Timing belt – Germany, Gates.
    10. Flat belt – Switzerland, Habasit.
    11. Low voltage electronic – France, Schneider.
    12. Electrical connection terminal – Germany, Phoenix.
    13. Temperature controlling system – Japan, Omron.
    14. High-speed joint – Japan, SMC.
    15. Pressure regulating valve – Taiwan, AirTac.
    16. Pneumatic element – Taiwan, AirTac.
    17. Solenoid valve – Taiwan, AirTac.
    18. Moisture separator – Taiwan, AirTac.
    19. Linear guide rail – Taiwan, AirTac.