Vire, P3, Surgical Plaster Dressing Machine, 60 m/min Mechanical Speed, 10 kW (New)

Description

  1. General Description
    1. Rotary machine for production of surgical wound dressings and eye patch dressings.
    2. Fed with raw materials in reels; produces plasters in various sizes and shapes with round or squared corners, centered or continuous pad, in single pouch or rewound in rolls with hot or cold sealing.
    3. Composed of a steel frame; all production units placed on the operator side; driving, transmission, electric and pneumatic components on the opposite side.
    4. Equipped with fixed and movable safety guards; certified with CE mark.
    5. Materials and surface treatments in compliance with standard norms.
    6. Control panel allows setting working format, modifying functioning parameters, and viewing alarm messages.
  2. Functional Features
    1. Working voltage: Multivoltage.
    2. Medium power absorption: 10 kW ± 25%.
    3. Frequency: 60 Hz.
    4. Hardware and wirings certification: CE (not UL / CSA).
    5. Air supply: 6 bar.
    6. Air consumption: 40 Nl/min.
    7. Working room temperature: 10°C - 30°C.
  3. Performance
    1. Mechanical speed: Up to 60 m/min.
    2. Production speed: Up to 25 m/min (heat sealing), up to 50 m/min (cold sealing), depending on the quality of sealing material.
  4. Acceptance Test Procedure
    1. Test includes products of sizes chosen by the buyer accordingly with the seller, based on the standard size.
    2. Testing effected as follows: 1 consecutive hour of dry run, 1 consecutive functioning hour.
    3. If continuous product feeding is not possible, seller reserves the possibility to feed the machinery in a discontinuous way.
    4. Acceptance tests effected by seller’s technicians in presence of buyer’s representative.
    5. If production of listed articles with agreed performances is achieved, machine is intended as accepted.
    6. Any claim during testing must be verified in conjunction with seller engineers; if claims are considered not relevant and do not influence machine functionality, machine is assumed as accepted subject to necessary modifications.
    7. Should buyer fail to attend testing in time communicated by seller, testing results will be considered as accepted.
    8. At end of testing, an acceptance agreement will be signed.
    9. Same acceptance procedure used during factory acceptance test (FAT) and site acceptance test (SAT).
  5. Material for Design, Set Up and Test at Seller’s Facilities
    1. To be supplied to manufacturer’s facility at purchaser and/or user charge.
    2. At least xxx samples each piece typology at the purchase order issue.
    3. At least xxx samples each piece typology not later than 2 months before testing date.
  6. Remarks
    1. Machine productivity must be verified with samples accepted by manufacturer, compliant with the drawing and the specification agreed.
  7. Material Features and Dimensions
    1. Adhesive tape material: Nonwoven, PVC, fabric (tissue), polyurethane.
    2. Facing protection material: Siliconed paper, embossed PVC, PE.
    3. Pad (gauze) material: Monolayer.
    4. Wrapping material: Heat sealing paper.
    5. External rolls diameter: Maximum 450 mm.
    6. Internal core diameter: 76 mm (3").
    7. Adhesive tape width: Minimum 40 mm - maximum 160 mm.
    8. Pad width: Minimum 10 mm - maximum 130 mm.
    9. Wrap width: Minimum 70 mm - maximum 180 mm.
  8. Product Features
    1. Plaster dimensions: Length minimum 50 - maximum 500 mm.
    2. Plaster dimensions: Width minimum 40 - maximum 160 mm.
    3. Plaster shape: Straight or rounded.
    4. Shaped plaster width: Adhesive tape maximum width less 10 mm.
    5. Pad dimension (monolayer): Length minimum 30 - maximum 500 mm.
    6. Pad dimension (monolayer): Width minimum 10 - maximum 130 mm.
    7. Pad shape: Straight or shaped.
    8. Positioning tolerance of pad on the plaster: +/- 2 mm.
    9. Upper and lower facing protections dimension: To be defined.
    10. Wrapping dimensions: Length minimum 120 mm – maximum 560 mm.
    11. Wrapping dimensions: Width minimum 70 mm – maximum 180 mm.
    12. Wrap shape: Linear or shaped.
    13. Type of sealing: Flat hot or cold.
    14. Maximum cutting thickness: 3 mm.
    15. Wrap cutting: Single.
  9. Processable Dimensions
    1. Plaster width: Minimum 40 mm, maximum 160 mm.
    2. Plaster length: Minimum 50 mm, maximum 500 mm.
    3. Pad width: Minimum 10 mm, maximum 130 mm.
    4. Pad length: Minimum 30 mm, maximum 500 mm.
    5. Wrap width: Minimum 70 mm, maximum 180 mm.
    6. Wrap length: Minimum 120 mm, maximum 560 mm.
  10. Buyer’s Products
    1. Eye pad, adult size: 82 mm x 57 mm.
    2. Eye patch, child size: 62 mm x 50 mm.
    3. Preliminary: To be confirmed.
  11. Layout
    1. Definitive: Refer to the attached document “Annex B – Layout”.
  12. Machine Composition
    1. Roll holder adhesive tape.
    2. Roll holders, facing protection.
    3. Roll holders, facing protection.
    4. Roll holders pad system.
    5. Roll holder, upper wrapping paper.
    6. Roll holder, lower wrapping paper.
    7. Tape unwinding roller.
    8. Rewinder siliconed upper paper unit.
    9. Island pad unwinding system.
    10. Pad trimming drawing unit.
    11. Tape feeding unit.
    12. Plaster counter cutting roller unit.
    13. Pad counter roller unit.
    14. Pad carriage unit.
    15. Cross sealing counter roller unit.
    16. Length sealing counter roller unit.
    17. Pouch counter cutting roller unit.
    18. Double side trimming drawing unit.
    19. Photocell for the printed plaster control.
    20. Photocell for print phase adjuster (one paper only).
    21. Photocell for roll holders line up web control.
    22. Rewinder for pad trim.
    23. Edge folder, facing protection.
    24. Notch, easy peel open unit.
    25. Cold sealing roller unit and edge folder wrapping paper.
    26. Main control panel.
    27. Operator panel.