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NovaStar, SN104, Abrasive Production Line, 2600mm, 40 mpm Carding Speed, 3-Layer Spray Oven (New)

NovaStar, SN104, Abrasive Production Line, 2600mm, 40 mpm Carding Speed, 3-Layer Spray Oven

Description

  1. Overview
    1. With 4 sets of workers and strippers over main roll.
    2. With 3 sets of workers and strippers over primary roll.
    3. Layout for reference.
  2. Machine Configuration
    1. Bale opener: 2 units, automatic weighing control system.
    2. Pre-opener: 1 unit.
    3. Transfer lattice for pre-opener: 1 unit.
    4. Large hopper blender: 1 unit.
    5. Fine opener: 1 unit, with aluminum drum and stainless-steel pins.
    6. Air condenser: 2 units, to be placed on the top of hopper blender.
    7. Metal detector: 1 unit, installed in the duct line to detect and collect the metal particles.
    8. Vibrating feeding hopper: 1 unit.
    9. Weighing control system: 1 unit, to assess the gram weight variation of the web.
    10. Carding machine: 1 unit.
    11. Cross lapper: 1 unit, ensures the cutting of the batt.
    12. CBF: 1 unit.
    13. Pre-needle loom (mid-speed): 1 unit, stroke: 60 mm, needle density ≤ 4500 N/m.
    14. Needle loom (up stroke-mid speed): 1 unit, stroke: 36 mm, needle density ≤ 5500 N/m.
    15. Mass measurement machine: 1 unit.
    16. Spray oven: 1 unit, 3 layer.
    17. Storage: 1 unit.
    18. Winding: 1 unit.
    19. Electrical control: 1 unit, PLC + touch screen + control panels.
  3. Production Line
    1. Input Material
      1. Material: PET fiber or nylon fibers or higher denier fibers.
      2. Density range: 500 gsm to 700 gsm.
      3. Fiber denier: 20 to 50 denier.
    2. Output Material
      1. Final width (clear width): 2000 mm.
      2. Capacity (output volume): 200 to 250 kg per hour.
      3. Application of the product: abrasive.
    3. Electrical Data
      1. Operating voltage: to be specified.
      2. Control cabinet: 35° Celsius.
      3. Altitude: < 1000 m above sea level.
    4. Atmospheric Conditions
      1. Temperature: 20° ± 2° Celsius.
      2. Relative humidity: 65 ± 5%.
      3. Temperature during installation: min. 18° Celsius.
    5. Compressed Air
      1. Air compressor: to be arranged by buyer.
    6. Energy Consumptions - Utilities
      1. Installed capacity: to be determined.
      2. Actual est. consumption: not specified.
    7. Machine Color
      1. Machines frame: to be determined.
      2. Machine door: to be determined.
      3. Safety: to be determined.
  4. Machine Specification
    1. Bale Opener
      1. One of several comprising the opening and blending machines in the system for the complete nonwoven process.
      2. Variety of raw materials can be placed on the entry conveyor for manual feeding.
      3. Raw materials are mixed and opened by the stripper roller and main roller, then discharged onto conveyor evenly.
      4. Proportional weights are allotted by the PLC and the monitoring of the weighing control unit is of the highest accuracy.
      5. Working width: 1400 mm.
      6. Weight control: PLC (auto weighing control).
      7. Precision: < 3%.
      8. Feeding lattice: PVC lattice.
      9. Oblique lattice: aluminum spiked lattice with pins.
      10. Frame is made of Q235-A steel plate by CNC laser cutting, CNC bending and modular assembly.
      11. Main body of the spiked lattice is aluminum lattice embedded with stainless steel pins; probability of dropping pins is small and service life is long.
      12. Photoelectric automatic control of fiber feeding, frequency control of spiked lattice, control of fiber feeding quantity.
      13. Weighing pan incorporates a sensitive weight sensor for weighing; according to parameters on the program control, fibers are spread on the opening conveyor belt.
      14. Separate high-precision weighing pans are not affected by airflow.
    2. Pre-Opener
      1. One of several comprising the opening and blending system for the complete nonwoven process.
      2. Equipped with an opening drum and feeding roller equipped with aluminum pins respectively.
      3. Working width: 1300 mm.
      4. Opening drum diameter: 586 mm.
      5. Feeding roller diameter: 118 mm.
      6. Installed power: 9.9 kW.
      7. Frame is made of Q235-A steel plate by CNC laser cutting, CNC bending and modular assembly.
      8. Beating roller can be equipped with pin plate and carding wire, according to requirements.
      9. Feeding is controlled by PLC by the photoelectric control of the following unit.
      10. Fiber is initially opened and transported to the next process by transport fan.
      11. The opening machine's upper cover uses a pull type design supported by an air spring, which saves time and labor.
  5. Specifications
    1. Working width: 2600mm