NovaStar, NN518, Kitchen Pad Production Line, Machine Width 2800mm, Final Pad Width 1100mm, Capacity 100-300kg/h (New)

Description

  1. Production Process
    1. Part 1: bale opener → pre-opener → feed chute → fine opener → feeding machine → carding machine → cross lapper → batt feeder → pre-needle punch machine → fine needle punch machine → spray oven → cutter → edge recycle machine
    2. Part 2: unwinder → fabric accumulator → chemical pump and tank → chemical steeping and pressing device → spray oven → cutter
  2. Technical Parameters and Characteristics for Main Machinery – Part 1: Nonwoven Fabric Production Line
    1. Bale opener with electronic scales
      1. Working width: 1200 mm
      2. Capacity: 250 kg/hr, depends on fibers
      3. Weighing accuracy: 5%, PLC weighing module control
      4. Weigher volume: 0.31 m³
      5. Installed power: 5.2 kW
      6. Average roller and stripper rollers: 1.1 kW x 2 motors
      7. Spike lattice: 1.5 kW, frequency converter controlled
      8. Conveyor: 1.5 kW, frequency converter controlled
      9. Feeding parts: PVC feeding conveyor; feeding volume controlled by photoelectric sensors
      10. Average and stripper rollers: roller diameter Φ425 mm; even and strip rollers with 3 rows of metal saw teeth; space between even and strip roller and spike lattice adjustable
      11. Weighing parts: aluminum alloy bucket surface, bright and clean, no fiber sticking; weigher volume 0.31 m³; bucket opening and closing controlled by air cylinder
      12. Safety: equipped with emergency stop switch on one side of the equipment; safety cover
    2. Pre-opener (with feeding belt)
      1. Working width: 1300 mm
      2. Capacity: 400 kg/hr, depends on fibers
      3. Opening cylinder: Ø460 mm
      4. Installed power: 6.95 kW
      5. Feeding: 0.75 kW, frequency converter controlled
      6. Opening cylinder: 4 kW
      7. Blow fan: 2.2 kW
      8. Mixing conveyor: PVC conveyor feed-in raw material; with averaging roller before opening beater
      9. Opening cylinder: Ø460 mm; high strength aluminium alloy nail plate; opening roller speed 650 r/min
      10. Strong magnet: operator can open the lid and remove metal fragments
      11. Blow fan: 2.2 kW anti-sticking low noise blower
    3. Fine opener (with feeding chute and air condenser)
      1. Working width: 1500 mm
      2. Capacity: 500 kg/hr, depends on fibers
      3. Opening cylinder: Ø460 mm
      4. Installed power: 6.95 kW
      5. Feeding: 0.75 kW, frequency converter controlled
      6. Opening cylinder: 4 kW
      7. Blow fan: 2.2 kW
      8. Mixing conveyor: PVC conveyor feed-in raw material; with averaging roller before opening beater
      9. Opening cylinder: Ø460 mm; high strength aluminium alloy nail plate; opening roller speed 650 r/min
      10. Strong magnet: operator can open the lid and remove metal fragments
      11. Blow fan: 2.2 kW anti-sticking low noise blower
    4. Feeding machine
      1. Working width: 1800 mm
      2. Capacity: 350 kg/hr, depends on fibers
      3. Installed power: 5.2 kW
      4. Average roller: 1.5 kW
      5. Stripper roller: 1.5 kW
      6. Spiked lattice and convey belt: 2.2 kW, frequency converter controlled
      7. Feeding: with air condenser on top; fiber sends into stock cabinet through exhaust-air cabinet, ensures no air flow; punching plate in feed tower releases air and dust into dust collector; photoelectric control material level
      8. Spike lattice: nail plate device on wooden strip; photo electricity controls fiber input quantity and stock quantity; spiked lattice frequency conversion controlled
      9. Vibrating board: punching plate; vibration board synchronized with stripper roller; with sand sink between spiked lattice and convey belt to help collect flow fiber and then take away by spiked lattice
      10. Main outsourced components
    5. Single cylinder double doffer with random carding machine
      1. Working width: 2050 mm
      2. Single cylinder double doffer four condenser
      3. Capacity: 150-300 kg/h, 40 m/min depends on fibers
      4. Installed power: 22.5 kW
      5. Feeding: 1.5 kW
      6. Main cylinder: 18.5 kW
      7. Doffer: 4 kW
      8. Edge suction: 3 kW
      9. Four rollers feeding, nylon roller for metal detector
      10. Main cylinder Ø1230 mm, doffer Ø535 mm, middle doffer Ø635 mm, random roller Ø325 mm
      11. Double beatings structure for cylinder and doffer; key bearing brand Tholinder
      12. Full closed protective cover, automatic lifting of cylinder
      13. With supporting work, walking platform
      14. Main cylinder, break cylinder, and doffers both ends with edge suction device; automatically back to fiber mixer
      15. Break cylinder and main cylinder top with horizontal suction device; automatically back to fiber mixer
    6. Cross lapper
      1. Input width: 2000 mm
      2. Output width: 3000 mm
      3. Output: 60-3
      4. CV rate: ≤10%
      5. Lapping speed: 0-45 m/min
      6. Output speed: ≤12 m/min
      7. Installed power: 12.9 kW
      8. Spiked lattice: 1.5 kW, frequency conversion controlled
      9. Oblique belt: 2.2 kW, frequency conversion controlled
      10. Reciprocal belt: 4 kW, frequency conversion controlled
      11. Bottom belt: 2.2 kW, frequency conversion controlled
      12. Input and lapping: PVC/wooden belt for all belts, and aluminum alloy stick bottom belts
      13. PLC programmable helps control lapping speed
      14. Bottom belt could be electrical lifted or lowered
      15. Synchronized belt for transition, to lower down noise
      16. Exit with pressing roller to help press out the air in web
    7. Batt feeder
      1. Same speed with needle machine
      2. Double belt anti-static PVC belt
      3. Installed power: 1.5 kW (frequency conversion control)
    8. Middle speed pre-needle punch machine
      1. Working width: 3000 mm
      2. Design punching frequency: approx. 0-500 strokes/min
      3. Design stroke: 70 mm
      4. Design line speed: 0-6 m/min