Average and stripper rollers: roller diameter Φ425 mm; even and strip rollers with 3 rows of metal saw teeth; space between even and strip roller and spike lattice adjustable
Weighing parts: aluminum alloy bucket surface, bright and clean, no fiber sticking; weigher volume 0.31 m³; bucket opening and closing controlled by air cylinder
Safety: equipped with emergency stop switch on one side of the equipment; safety cover
Pre-opener (with feeding belt)
Working width: 1300 mm
Capacity: 400 kg/hr, depends on fibers
Opening cylinder: Ø460 mm
Installed power: 6.95 kW
Feeding: 0.75 kW, frequency converter controlled
Opening cylinder: 4 kW
Blow fan: 2.2 kW
Mixing conveyor: PVC conveyor feed-in raw material; with averaging roller before opening beater
Opening cylinder: Ø460 mm; high strength aluminium alloy nail plate; opening roller speed 650 r/min
Strong magnet: operator can open the lid and remove metal fragments
Blow fan: 2.2 kW anti-sticking low noise blower
Fine opener (with feeding chute and air condenser)
Working width: 1500 mm
Capacity: 500 kg/hr, depends on fibers
Opening cylinder: Ø460 mm
Installed power: 6.95 kW
Feeding: 0.75 kW, frequency converter controlled
Opening cylinder: 4 kW
Blow fan: 2.2 kW
Mixing conveyor: PVC conveyor feed-in raw material; with averaging roller before opening beater
Opening cylinder: Ø460 mm; high strength aluminium alloy nail plate; opening roller speed 650 r/min
Strong magnet: operator can open the lid and remove metal fragments
Blow fan: 2.2 kW anti-sticking low noise blower
Feeding machine
Working width: 1800 mm
Capacity: 350 kg/hr, depends on fibers
Installed power: 5.2 kW
Average roller: 1.5 kW
Stripper roller: 1.5 kW
Spiked lattice and convey belt: 2.2 kW, frequency converter controlled
Feeding: with air condenser on top; fiber sends into stock cabinet through exhaust-air cabinet, ensures no air flow; punching plate in feed tower releases air and dust into dust collector; photoelectric control material level
Spike lattice: nail plate device on wooden strip; photo electricity controls fiber input quantity and stock quantity; spiked lattice frequency conversion controlled
Vibrating board: punching plate; vibration board synchronized with stripper roller; with sand sink between spiked lattice and convey belt to help collect flow fiber and then take away by spiked lattice
Main outsourced components
Single cylinder double doffer with random carding machine
Working width: 2050 mm
Single cylinder double doffer four condenser
Capacity: 150-300 kg/h, 40 m/min depends on fibers
Installed power: 22.5 kW
Feeding: 1.5 kW
Main cylinder: 18.5 kW
Doffer: 4 kW
Edge suction: 3 kW
Four rollers feeding, nylon roller for metal detector
Main cylinder Ø1230 mm, doffer Ø535 mm, middle doffer Ø635 mm, random roller Ø325 mm
Double beatings structure for cylinder and doffer; key bearing brand Tholinder
Full closed protective cover, automatic lifting of cylinder
With supporting work, walking platform
Main cylinder, break cylinder, and doffers both ends with edge suction device; automatically back to fiber mixer
Break cylinder and main cylinder top with horizontal suction device; automatically back to fiber mixer
Cross lapper
Input width: 2000 mm
Output width: 3000 mm
Output: 60-3
CV rate: ≤10%
Lapping speed: 0-45 m/min
Output speed: ≤12 m/min
Installed power: 12.9 kW
Spiked lattice: 1.5 kW, frequency conversion controlled
Oblique belt: 2.2 kW, frequency conversion controlled
Reciprocal belt: 4 kW, frequency conversion controlled
Bottom belt: 2.2 kW, frequency conversion controlled
Input and lapping: PVC/wooden belt for all belts, and aluminum alloy stick bottom belts
PLC programmable helps control lapping speed
Bottom belt could be electrical lifted or lowered
Synchronized belt for transition, to lower down noise
Exit with pressing roller to help press out the air in web