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NovaStar, WS220, Sectional Warping Machine, 3600mm Working Width, 1000mm Beam Flange, 640 Position Creel (New)

Description

  1. Overview
    1. High-performance, heavy duty, and meets precision engineering standards
    2. Working width of 3600 mm
    3. Beam flange diameter of 1000 mm
    4. 640-position creel
    5. 3-pillar tensioner
    6. Driven by a 1.5 kW servo motor
    7. Welded steel frame and reinforced steel drum for long-lasting performance
    8. Speed range of 0 to 800 m/min
    9. Speed fluctuations of only ±0.2%
    10. Key components include an operational display, a beaming machine, a pneumatic reed, and a comprehensive creel system
    11. Complete with a one-year warranty
  2. Warping Machine Frame
    1. Welded steel bar, 12 mm thick
    2. Machine movement driven by a 1.5 kW servo motor (Taiwan TECO) that drives the roller directly and drives the entire machine
  3. Drum
    1. Steel construction
    2. Drum diameter: 1026 mm
    3. Drum length: 3700 mm (working width 3600 mm)
    4. Wall thickness: 10 mm
    5. Cone angle: 7.125°
    6. Cone length: 1560 mm (full warping Φ 1000 mm beam)
    7. Drum balance: ≤0.10 mm
    8. Extra reinforcements inside the drum: 4 reinforcements on the cone section and 15 reinforcements on the flat section
  4. Warping Operation Table Traversing
    1. Drive fixed by ball screw and servo motor drives nut (SBC)
    2. Guide rails: ball linear guide rails (double rails SBC)
    3. Servo motor: 1.5 kW AC servo motor (Taiwan TECO)
    4. Servo drive: 1.5 kW AC servo motor (Taiwan TECO)
    5. Strip traversing speed: 0.001 to 9.999 mm/r
    6. Strip traversing response: responded upon 1/1024 rotation of the drum
    7. Strip traversing precision: 0.02%
    8. Strip location: automatic
  5. Backwards and Forwards of Warping Operation Table
    1. Driven by servo motor and ball screw (SBC)
    2. Driven motor: 1.5 kW AC servo motor (Taiwan TECO)
    3. Driver: 1.5 kW AC servo motor (Taiwan TECO)
    4. Guide rails: ball linear guide rails (double rails SBC)
    5. Work way: equal distance winding
    6. Space reed movement: forwards and backwards movement by rodless air cylinder with linear guide rail (Germany Festo)
  6. Brake of Drum
    1. Clamping brake, 4 pieces
    2. Brake medium: special braking liquid
    3. Brake control system: automatic control according to the speed to change air pressure
    4. Braking distance: ≤3 m (with a speed of 500 m/min)
  7. Beaming Tension Close-Loop Control
    1. Precision proportional valve, brand: Japan SMC
    2. Value setting way: set the inner and outer circle air pressure values of the beam
    3. Setting range: air pressure range 0 to 6.00 bar
    4. Control way: linear change from the inner circle (beginning of the winding) to the outer circle (end of the winding) or constant tension optional
  8. Machine Safety Protection
    1. Infrared protection on the beamer
  9. Main Controller
    1. Siemens S7-200, 1 piece
  10. Operational Display
    1. 10.4 inch Eview colorful touch screen, make: Taiwan
    2. Display technical data: warp length, piece length, strips, speed, low speed, displacement, strip width, count of displacement, etc.
    3. Function setting: shift, whether piece length stop, yarn broken memory, clear motor switch, blowing switch, etc., displayed on the monitor
    4. Information function: manual instruction, maintenance instruction, alarm information, production information, etc.
    5. Adjusting and maintenance function: switch inspection, brake air pressure inspection, brake function inspection, left and right movement inspection, etc.
  11. Pneumatic Element
    1. Air valve (Festo for beaming tension, others use Jelpe)
  12. Button
    1. Schneider
  13. Encoder
    1. Axle hole and drum mounted (Koyo), optical encoder
  14. AC Contacter
    1. Schneider
  15. Operating Voltage
    1. 220 V, 60 Hz (after using transformer)
  16. Specifications
    1. Voltage: 480V, 60Hz