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NovaStar, NN521, Geotextile Production Line, 6000mm, 800 kg/h (New)

NovaStar, NN521, Geotextile Production Line, 6000mm, 800 kg/h

Description

  1. General Information
    1. Products width: ≤6000mm
    2. Capacity: ≤800kg/h (for reference using 6 to 15d fiber)
    3. Gsm range: 100 to 800g/m2 (for reference)
    4. Raw material: polyester, meta aramid, pps, polypropylene (3 to 15 d)
    5. Electric control: siemens plc program control system
    6. Power supply: 480v/60hz (specified by customer)
    7. Total power: electrical power ~459kw
    8. Inverter: siemens brand
    9. Motor: siemens-beide brand
    10. Electrical apparatus: chint
  2. Process
    1. Bale opener x4
    2. Pre-opener
    3. Large chamber blending machine
    4. Fine opener
    5. Vibrating hopper feeder
  3. Specification
    1. Bale Opener X4
      1. General Parameters
        1. Working width: 1500mm
        2. Capacity: ≤300kg/h
        3. Weighing control: photoelectrical sensor, plc control
        4. Weighing accuracy: +/-3%
        5. Weighing hopper opening freq.: ≤4 times/min
        6. Total power: 6.3kw
      2. Main Components & Structure
        1. Feeding conveyor pvc
        2. Evening roller: seamless tube with aluminum stick, pins bar x 4 rows, diameter ф 380mm, 320rpm
        3. Stripper roller: aluminum seamless tube, pins bar x 4 rows diameter ф 380mm, 380rpm
        4. Spiked lattice: wooden lattice, ≤80rpm speed
        5. Weighing hopper: aluminum material, vol.: 0.35m3, sensor brand: toledo
        6. Framework: welded 8 to 10mm superior carbon steel
        7. Dedusting blower x2 against lateral sides of spiked lattice
      3. Features
        1. Feeding controlled by photosensor, spiked lattice speed: variable frequency control, enable a precise feeding control
        2. Framework made of q235-a steel by cnc laser cutting
        3. Weighing hopper with high sensibility sensor, limits deviation within +/-3%
        4. Dustproof brush fitted on roller ends, efficiently prevents fiber jamming and facilitates cleaning job
        5. Auto cover door above hopper to reduce air flow and noils affect, increase weighing accuracy
        6. Adjustable clearance of even/stripe/spiked lattice for flexible setting
        7. Dedusting blowers to prevent spiked lattice from fiber jamming
    2. Pre-Opener
      1. General Parameters
        1. Working width: 1600mm
        2. Capacity: ≤900kg/h
        3. Total power: 17.7kw
      2. Main Components & Structure
        1. Main cylinder: φ 600mm; covered with aluminium alloy pin board; rotation: ≤800rpm
        2. Feeding roller: 45# slotted round steel, diameter ф 80mm
        3. Feeding conveyor with pvc
        4. Blower: 4.5# fan, transfer pipe diameter ф 300mm
        5. Magnet: fit in bridge turning to remove metal fragments
        6. Framework: welded 10mm superior carbon steel
      3. Features
        1. Fully enclosed design without fly fiber, handy pulling design to open cover case for easy cleaning inside
        2. Special air damp design under feeding roller to prevent flying fiber entanglement on shaft ends
        3. Special air damp design under outlet side, effectively eliminates fiber jamming and clogging in exit corners
        4. With emergency stop device, safety cover, backward functionality to secure the operation
        5. Optimized feeding roller structure with pressure adjustment to keep steady feeding without congestion
        6. Two pvc belts clamping fibers to feed, feeding conveyor with counting device to adjust feeding length circulation (available when using bale opener)
        7. Optional device: oil/water sprayer according to customer need
        8. Opening roller calibrated for dynamic & static balance check
        9. Motors are mounted upside for better thermal dissipation and safety
    3. Large Chamber Blending Machine
      1. General Parameters
        1. Working width: 2000mm
        2. Volume: ~25m3
        3. Total power: 10.3kw
      2. Main Components & Structure
        1. Feeding conveyor (bottom conveyor): pvc belt
        2. Evening roller & strip roller: turned seamless steel tube and dynamically calibrated, aluminum beater bar x 4 screwed on roller, with anti-dust brush ring fitted on roller ends
        3. Spiked lattice: wooden lattice with pins, rotation ≤80rpm
        4. Chute feeder on output, smooth the delivery to next machine (opener)
        5. Framework: welded by 10mm superior carbon steel
      3. Features
        1. Main structure made of laser cut superior q235 steel, glazed inner side without burrs to prevent hanging fiber and rust
        2. Equipped couples of photoelectrical sensors to control storage more easily and precisely
        3. Wooden spiked lattice with long steel pins, canvas on backside to reduce falling fiber
        4. Excellent design on even roller & strip roller (turned seamless tube, dynamic calibrated, aluminum beater) to ensure high steady and efficient running
        5. Brush rings fit on even roller & strip roller to reduce fiber jamming and to protect machines
        6. Variable speed control on spiked lattice by inverter to fulfill different capacity need, automated adjustment for feeding
        7. Security: emergency stop, safety covers
    4. Fine Opener
      1. General Parameters
        1. Working width: 1600mm
        2. Capacity: ≤900kg/h
        3. Total power: 17.7kw
      2. Main Components & Structure
        1. Main cylinder: φ 600mm; covered with aluminium alloy pin board; rotation: ≤900rpm
        2. Feeding roller: 45# slotted round steel, diameter ф 80mm
        3. Feeding conveyor with pvc
        4. Blower: 4.5# fan, transfer pipe diameter ф 300mm
        5. Magnet: fitted in bridge turning to remove metal fragments
        6. Framework: welded 10mm superior carbon steel
        7. Chute feeder: integrated with blending machine
      3. Features
        1. Fully enclosed design without fly fiber, handy pulling design to opening cover case, easy cleaning inside
        2. Special air damp design under feeding roller to prevent flying fiber entanglement on shaft ends
        3. Special air damp design under outlet side, effectively eliminates fiber jamming and clogging in exit corners
        4. With emergency stop device, safety cover, backward functionality to secure the operation
        5. Optimized feeding roller structure with pressure adjustment to keep steady feeding without congestion
        6. Two pvc belts clamping fibers to feed, feeding conveyor with counting device to adjust feeding length circulation (available when using bale opener)
        7. Optional device: oil/water sprayer according to customer need
        8. Opening roller being calibrated for dynamic & static balance check
        9. Motors are mounted upside for better thermal dissipation and safety
    5. Vibrating Hopper Feeder
      1. General Parameters
        1. Working width: 1600mm
        2. Capacity: ≤900kg/h
        3. Total power: 2.2kw
      2. Main Components & Structure
        1. Vibrating hopper: stainless steel, volume: 1.5m3
        2. Vibrating motor: 2.2kw
        3. Framework: welded 8mm superior carbon steel
      3. Features
        1. Vibrating hopper with adjustable amplitude to control feeding rate
        2. Stainless steel hopper to prevent rust and contamination
        3. Easy to clean and maintain