NovaStar, SL106, Nonwoven Carpet Production Line, 4200mm, 800kg/h
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Description
General Information
Products width: ≤4200mm
Capacity: ≤800kg/h (for reference using 6 to 15D fiber)
GSM range: 100 to 800g/m² (for reference)
Raw material: PET, PP staple fiber (6-15D, 76 to 90mm)
Electric control: Siemens PLC program control system
Power supply: 480V/60Hz (specified by customer)
Total power: electrical power ~287kW
Inverter: Siemens brand
Motor: Siemens-Beide brand
Electrical apparatus: Chint
Bale Opener X4
Working width: 1500mm
Capacity: ≤300kg/h
Weighing control: photoelectrical sensor, PLC control
Weighing accuracy: +/-3%
Weighing hopper opening frequency: ≤4 times/min
Total power: 6.3kW
Main components and structure: feeding conveyor PVC; evening roller: seamless tube with aluminum stick, pins bar x 4 rows, diameter Ф380mm, 320RPM; stripper roller: aluminum seamless tube, pins bar x 4 rows, diameter Ф380mm, 380RPM; spiked lattice: wooden lattice, ≤80RPM speed; weighing hopper: aluminum material, volume 0.35m³, sensor brand Toledo; framework: welded 8 to 10mm superior carbon steel; dedusting blower x2 against lateral sides of spiked lattice
Features: feeding controlled by photosensor, spiked lattice speed variable frequency control for precise feeding; framework made of Q235-A steel by CNC laser cutting; weighing hopper with high sensibility sensor limits deviation within +/-3%; dustproof brush fitted on roller ends prevents fiber jamming and facilitates cleaning; auto cover door above hopper reduces air flow and noils affect, increases weighing accuracy; adjustable clearance of even/stripe/spiked lattice for flexible setting; dedusting blowers prevent spiked lattice from fiber jamming
Pre-Opener
Working width: 1600mm
Capacity: ≤900kg/h
Total power: 17.7kW
Main components and structure: main cylinder Φ600mm covered with aluminum alloy pin board, rotation ≤800RPM; feeding roller: 45# slotted round steel, diameter Ф80mm; feeding conveyor with PVC; blower: 4.5# fan, transfer pipe diameter Ф300mm; magnet fit in bridge turning to remove metal fragments; framework: welded 10mm superior carbon steel
Features: fully enclosed design without fly fiber, handy pulling design to open cover case for easy cleaning inside; special air damp design under feeding roller prevents flying fiber entanglement on shaft ends; special air damp design under outlet side eliminates fiber jamming and clogging in exit corners; emergency stop device, safety cover, backward functionality to secure operation; optimized feeding roller structure with pressure adjustment for steady feeding without congestion; two PVC belts clamping fibers to feed, feeding conveyor with counting device to adjust feeding length circulation (available when using bale opener); optional device: oil/water sprayer according to customer need; opening roller calibrated for dynamic and static balance check; motors mounted upside for better thermal dissipation and safety
Large Chamber Blending Machine
Working width: 2000mm
Volume: ~25m³
Total power: 10.3kW
Main components and structure: feeding conveyor (bottom conveyor): PVC belt; evening roller and strip roller: turned seamless steel tube and dynamically calibrated, aluminum beater bar x4 screwed on roller, with anti-dust brush ring fitted on roller ends; spiked lattice: wooden lattice with pins, rotation ≤80RPM; chute feeder on output smooths delivery to next machine (opener); framework: welded by 10mm superior carbon steel
Features: main structure made of laser cut superior Q235 steel, glazed inner side without burrs to prevent hanging fiber and rust; equipped with couples of photoelectrical sensors to control storage more easily and precisely; wooden spiked lattice with long steel pins, canvas on backside to reduce falling fiber; excellent design on even roller and strip roller (turned seamless tube, dynamic calibrated, aluminum beater) for high steady and efficient running; brush rings fit on even roller and strip roller to reduce fiber jamming and protect machines; variable speed control on spiked lattice by inverter to fulfill different capacity need, automated adjustment for feeding; security: emergency stop, safety covers
Fine Opener
Working width: 1600mm
Capacity: ≤900kg/h
Total power: 17.7kW
Main components and structure: main cylinder Φ600mm covered with aluminum alloy pin board, rotation ≤900RPM; feeding roller: 45# slotted round steel, diameter Ф80mm; feeding conveyor with PVC; blower: 4.5# fan, transfer pipe diameter Ф300mm; magnet fitted in bridge turning to remove metal fragments; framework: welded 10mm superior carbon steel; chute feeder integrated with blending machine
Features: fully enclosed design without fly fiber, handy pulling design to open cover case for easy cleaning inside; special air damp design under feeding roller prevents flying fiber entanglement on shaft ends; special air damp design under outlet side eliminates fiber jamming and clogging in exit corners; emergency stop device, safety cover, backward functionality to secure operation; optimized feeding roller structure with pressure adjustment for steady feeding without congestion; two PVC belts clamping fibers to feed, feeding conveyor with counting device to adjust feeding length circulation (available when using bale opener); optional device: oil/water sprayer according to customer need; opening roller calibrated for dynamic and static balance check
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